FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Sun and Shell Assembly-Assembly

1. Place direct/intermediate clutch cylinder with intermediate clutch facing down.
2. Install No. 7 thrust washer into direct clutch being sure tabs are aligned with slots in direct clutch.





3. Install direct one-way clutch and align onto clutch pack splines.
4. Install two new O-ring seals.





5. Install forward clutch assembly. Use caution not to damage the O-ring seals on direct clutch hub.





6. Install No. 6 thrust washer. Be sure oval pegs go into oval holes.





7. Install overdrive drum and one-way clutch assembly. Make sure overdrive drum is fully seated.
8. Turn assembly over and set on overdrive drum.
9. Install No. 10 needle bearing onto intermediate clutch hub using petroleum jelly to hold in place.





10. Install intermediate clutch hub with No. 10 needle bearing. Make sure hub is fully seated.





11. Install No. 11 needle bearing with outer lip facing down.





12. Install front sun and shell.