Sun and Shell Assembly-Assembly

1 Of 2:

2 Of 2:

Assembly

Special Tools:

1. NOTE: Make sure direct one-way clutch is fully seated.

NOTE: No. 7 thrust washer tabs snap into direct clutch spring retainer.





Install No. 7 thrust washer and direct one-way clutch assembly to direct and intermediate clutch cylinder.

2. NOTE: Lightly coat O-rings with petroleum jelly before installation.





Install two new O-rings onto direct and intermediate clutch cylinder.

3. CAUTION: Do not damage O-rings on direct clutch hub.





Install forward clutch assembly into direct and intermediate clutch cylinder.

4. NOTE: Spring retainer assembly contains both oval and circular holes.





Install No. 6 forward clutch thrust washer. Make sure washer tabs lock into oval holes on spring retainer assembly.

5. NOTE: Make sure overdrive drum and low one-way clutch assembly are fully seated.





Install overdrive drum and low one-way clutch assembly. Make sure that overdrive drum and one-way clutch are fully seated.

6. NOTE: Lip on bearing goes over hub.





Install No. 10 forward sun gear thrust bearing to the intermediate clutch hub using petroleum jelly to hold the bearing in place.





7. Turn assembly over. Install intermediate clutch hub with No. 10 thrust bearing to the intermediate clutch cylinder.

8. NOTE: Lip on bearing goes down over hub.





Install No. 11 forward sun gear thrust bearing to the intermediate clutch assembly using petroleum jelly to hold in place.





9. Install front sun gear and shell assembly over the direct/intermediate clutch assembly, and into the overdrive drum assembly.

10. CAUTION: Be sure not to damage driven sprocket seals.

NOTE: Do not install No. 8 thrust washer or No. 9 bearing at this time.





Turn complete assembly (with overdrive drum) face-up. Install driven sprocket support into overdrive drum.

11. WARNING: TO PREVENT INJURY, WEAR EYE PROTECTION WHEN USING PRESSURIZED AIR.

NOTE: Be sure shop air is dry and regulated at 276 kPa (40 psi).





Apply pressurized air to the driven sprocket support ports as shown to check for seals damaged during assembly. If air can be heard leaking past seals, the seals must be replaced.





12. Remove driven sprocket support from overdrive drum.