With Sanden A/C Compressor

SPECIAL SERVICE TOOL(S) REQUIRED

Description Tool Number
Spanner Wrench 412-030 (T81P-19623-MH)
Steering Wheel Puller 211-014 (T67L-3600-A)
Pulley Remover 412-001 (T71P-19703-B)
Pulley Replacer 412-109 (T97P-19D786-A)
Hub Driven Plate Replacer 412-017 (TB0L-19703-F)

REMOVAL
1. Remove A/C compressor.

A/C Clutch Hub Nut - Removal:

2. Remove A/C clutch retaining nut and lockwasher. Use Spanner Wrench 412-030 (T81P-19623-MH) if necessary.







3. Remove A/C clutch from compressor shaft using Steering Wheel Puller 211-014 (T67L-3600-A).







4. Remove A/C clutch hub spacer from shaft.







5. Remove A/C clutch pulley retaining snap ring.







6. Pull A/C clutch pulley and bearing assembly from A/C compressor. If A/C clutch pulley and bearing assembly cannot be removed by hand, use Pulley Remover 412-001 (T71P-19703-B).

INSTALLATION
1. Clean the A/C clutch pulley bearing surface of the A/C compressor head to remove any dirt or corrosion.







2. Install A/C clutch pulley and bearing on A/C compressor. The bearing is a slip fit on compressor head and, if properly aligned, should slip on easily. If difficulty is encountered installing A/C clutch pulley, gently tap A/C clutch pulley on A/C compressor using Pulley Replacer 412-109 (T97P-19D786-A). Make sure the A/C clutch pulley bearing is aligned with compressor head.
3. Install A/C clutch pulley retaining snap ring with bevel side of snap ring out.

A/C Clutch Hub - Installation:

4. Install A/C clutch on compressor shaft using A/C clutch hub spacer between A/C clutch and end of compressor shaft. Make sure shaft key is aligned with keyway of A/C clutch. Use Hub Driven Plate Replacer 412-017 (T80L-19703-F) to press A/C clutch on compressor shaft, if necessary. Use only specified tool if A/C clutch will not easily slide on compressor shaft.

CAUTION: Do not attempt to drive the clutch hub on the compressor shaft as damage to A/C compressor will result.

5. Install A/C clutch lock washer and retaining nut on compressor shaft. Tighten nut to 13-20 N.m (10-14 Lb-Ft). DO NOT USE AIR TOOLS.
6. Check and adjust A/C clutch air gap.
7. Install A/C compressor onto vehicle.