FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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With FS-10 Compressor

SPECIAL SERVICE TOOL(S) REQUIRED

Description Tool Number
Compressor Clutch Holding Tool 412-098 (T94P-19703-AH)

REMOVAL







1. Hold A/C clutch with Compressor Clutch Holding Tool 412-098 (T94P-19703-AH) and remove the A/C clutch retaining bolt.







2. Pull A/C clutch and A/C clutch hub spacers from A/C compressor shaft.







3. If A/C clutch cannot be pulled from A/C compressor shaft, screw an 8 x 1.25 mm bolt into the shaft hole of the A/C clutch to force it from the shaft.


Pulley Retaining Snap Ring - Removal:






4. Remove A/C clutch pulley retaining snap ring.







5. Pull the A/C clutch pulley from the A/C compressor.

INSTALLATION
1. Clean pulley bearing surface of A/C compressor head to remove any dirt or corrosion.
2. Install A/C clutch pulley on A/C compressor. The bearing is a tight-fit on the A/C compressor head and, it must be properly aligned to push on.
3. Install A/C clutch pulley retaining snap ring with bevel side of snap ring out.
4. Place one medium thickness A/C clutch hub spacer inside the A/C clutch hub spline opening and slide the A/C clutch on the end of the compressor shaft.
5. Thread a new 6 mm A/C clutch hub retaining bolt into end of A/C compressor shaft. Hold A/C clutch with Compressor Clutch Holding Tool 412-098 (T94P-19703-AH) and tighten A/C clutch hub retaining bolt to 11-14 N.m (98-123 Lb-In).
6. Check and adjust A/C clutch air gap.
7. When installing a new A/C clutch, cycle it 10 times at idle to burnish it and prevent slippage.