FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Filler Hose: Service and Repair

REMOVAL
1. Disconnect the battery ground cable.
2. Drain the fuel tank.







3. Remove the screws.

CAUTION: Do not damage retainer ring during removal or the cap may not seal.

4. Raise the vehicle.
5. Remove the LH rear wheel and tire assembly.







6. Disconnect the vapor recirculation tube connector.







7. Remove the screw.

CAUTION: The dogpoint screw has a blunt end and must be used in this application.







8. Remove the fuel tank filler pipe.
1 Slide the fuel tank filler pipe into the tank enough to obtain clearance.
2 Rotate counterclockwise 1/2 turn and remove the fuel tank filler pipe.

CAUTION: Exercise care not to damage grommet or check valve at end of pipe.

NOTE: If unable to obtain sufficient clearance for removal, the tank straps may have to be loosened.

INSTALLATION
1. Install the fuel tank filler pipe in the fuel tank.

NOTE: Lubricate the fuel tank filler pipe end with petroleum meeting Ford specification ESW-M1C115-A or ESB-M1C99-A.







2. Install the dogpoint screw (W611621-5428).

NOTE: Screw has a blunt end and must be used in this application.







3. Install the screws.

NOTE: Attach strap for cap at 4:00 o'clock position.







4. Connect the vapor recirculation hose.