Removal

1. Disconnect the battery ground cable.
2. Drain the engine cooling system.
3. Remove the air cleaner outlet tube.
4. Disconnect the fuel line.
5. Remove the wiper arm and pivot shaft.
6. Remove the drive belt.
7. Raise the vehicle on a hoist.





8. Disconnect the electrical connector at the Crankshaft Position (CKP) sensor.





9. Disconnect the electrical connector from the A/C compressor.





10. Remove the oil bypass filter.





11. Disconnect the oil pressure sensor electrical connector and the Power Steering Pressure (PSP) switch electrical connector.





12. Disconnect the Exhaust Gas Recirculation (EGR) tube from the exhaust manifold.
13. Lower the vehicle.





14. Disconnect the two Differential Pressure Feedback (DPFE) hoses.





15. Disconnect the RH heated oxygen sensor electrical connector.





16. Disconnect the fuel charging wiring electrical connectors from the eight ignition coils.





17. Disconnect the fuel charging wiring electrical connectors from the eight fuel injectors.





18. Disconnect the accelerator cable and the speed control actuator cable.





19. Remove the cables from the EGR tube heat shield and position out of the way.





20. Remove the bolts and the Exhaust Gas Recirculation (EGR) tube heat shield.





21. Disconnect the evaporative emissions return tube, the main chassis vacuum supply line, and the Exhaust Gas Recirculation (EGR) valve vacuum supply.





22. Disconnect the Positive Crankcase Ventilation (PCV) tube assembly at two locations and remove.





23. Disconnect the electrical connector from the Exhaust Gas Recirculation (EGR) vacuum regulator solenoid.





24. Disconnect the vacuum line from the evaporative emission canister purge valve.





25. Disconnect the generator cable and position out of the way.





26. Remove the generator mounting bracket.
^ Remove the bolts.
^ Remove the bracket.





27. Disconnect the electrical connector from the generator.





28. Reposition the clamps and remove the hose.





29. Disconnect the electrical connector from the Idle Air Control (IAC) valve and the Throttle Position (TP) sensor.





30. Reposition the clamp and disconnect the heater water hose.





31. Disconnect the Exhaust Gas Recirculation (EGR) tube from the Exhaust Gas Recirculation (EGR) valve.





32. NOTE: The LH heated oxygen sensor and the transmission electrical connectors are attached to the wiring bracket and must be separated from the bracket.

Remove the wiring bracket.
^ Disconnect the wiring connectors.
^ Separate the transmission harness from the stud.
^ Remove the nut and the bolt and remove the bracket.





33. Remove the bolts and the throttle body.





34. Separate the fuel charging wiring pushpin connector from the crash bracket.





35. Remove the bolt and the stud and remove the crash bracket.





36. Disconnect the vacuum lines and remove the vacuum harness.





37. Remove the studs and the fuel injection supply manifold and fuel injectors as an assembly.





38. Remove the bolts and the ignition coils.





39. Remove the bolts and the water outlet adapter.





40. Remove the water thermostat.





41. Remove the bolts and the intake manifold.





42. Remove the intake manifold gaskets.





43. Clean the sealing surfaces.