Installation

1. Install the new intake manifold gaskets.





2. Install the intake manifold and hand-tighten the bolts at the locations shown.





3. Install the ignition coils and tighten the bolts.





4. Install the fuel injection supply manifold and tighten the studs.





5. Install the crash bracket and loosely install the bolt and the stud.





6. Install the water thermostat.





7. Install the water outlet adapter and loosely install the bolts.





8. Tighten the bolts in sequence.





9. Tighten the stud.





10. Tighten the bolts.





11. Install the throttle body and tighten the bolts.





12. Install the wiring bracket.
^ Position the bracket.
^ Install the nut and the bolt.
^ Attach the wiring connectors to the wiring bracket.
^ Connect the LH heated oxygen sensor electrical connector.





13. Connect the EGR tube to the EGR valve.





14. Position the EGR tube heat shield and install the bolts.





15. Connect the heater water hose and position the clamp.





16. Connect the electrical connector to the:
^ idle air control valve.
^ throttle position sensor.





17. Install the upper radiator hose:
^ Install the upper radiator hose.
^ Position the clamps.





18. Connect the generator electrical connector to the generator.





19. Install the generator mounting bracket:
^ Position the generator mounting bracket.
^ Install the bolts.





20. Connect the generator cable.





21. Position the vacuum harness and connect the vacuum line to the evaporative emission canister purge valve.





22. Connect the electrical connector and the vacuum lines to the EGR vacuum regulator solenoid.





23. Install and connect the PCV tube.





24. Connect the vacuum lines for the evaporative emission canister purge valve, the main chassis vacuum supply line and the exhaust gas recirculation valve.





25. Reposition and attach the cables to the EGR tube heat shield.





26. Connect the accelerator cable and the speed control actuator cable.





27. Connect the fuel charging wiring electrical connectors to the eight fuel injectors.





28. Connect the fuel charging wiring electrical connectors to the eight ignition coils.





29. Connect the RH heated oxygen sensor electrical connector.





30. Connect the two DPFE hoses.
31. Raise the vehicle.





32. Connect the EGR tube to the exhaust manifold connector.





33. Connect the electrical connector to the oil pressure sensor and the power steering pressure switch.





34. Install the oil bypass filter.





35. Connect the electrical connector to the A/C compressor.





36. Connect the electrical connector to the crankshaft position sensor.
37. Lower the vehicle.
38. Install the drive belt.
39. Install the wiper arm and pivot shaft.
40. Connect the fuel line.
41. Install the air cleaner outlet tube.
42. Connect the battery ground cable.
43. Fill the engine cooling system.