FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Harmonic Balancer - Crankshaft Pulley: Service and Repair

Special Tools:






Removal
1. Remove the engine cooling fan and fan shroud.
2. Remove the drive belt.





3. Remove the crankshaft pulley bolt.





4. Use the Crankshaft Damper Remover to remove the crankshaft pulley.

Installation






1. NOTE: The crankshaft pulley must be installed within four minutes after applying the silicone.

Apply silicone to the woodruff key slot on the crankshaft pulley.
Use Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford specification WSK-M2G343-A4.





2. Use the Crankshaft Damper Replacer to install the crankshaft pulley.





3. Install the bolt and washer. Tighten the bolt in four steps.
^ Step 1: Tighten to 90 Nm (66 ft. lbs.).
^ Step 2: Loosen the bolt.
^ Step 3: Tighten to 47-53 Nm (34-39 ft. lbs.).
^ Step 4: Tighten an additional 85-90 degrees.

4. Install the drive belt.
5. Install the engine cooling fan and the fan shroud.