FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

AX4S

REMOVAL
1. Raise and suitably support vehicle on hoist.
2. Remove front tire and wheel assemblies.
3. Remove both halfshafts from vehicle.
4. Install Front Cover Seal Remover 303-107 (T74P-6700-A) and 5 1/2-inch forcing screw (from tool kit 303-335 (T88T-6701-A)) into LH differential seal.
5. Screw the Front Cover Seal Remover 303-107 (T74P-6700-A) and forcing screw into the metal seal protector using a 1-inch box wrench.

NOTE: The differential fluid seal is a two-piece seal constructed of an outer metal protector and inner rubber seal.

6. Tighten the screw on the end of the tool using a 3/4-inch box wrench until the outer metal seal protector is removed. Remove the metal seal protector from the tool and discard.
7. Install Front Cover Seal Remover 303-107 (T74P-6700-A) and forcing screw into the seal portion using a 1-inch box wrench.
8. Tighten the screw on the end of the tool using a 3/4-inch box wrench until the seal portion is removed and discard the seal.
9. Install Front Cover Seal Remover 303-107 (T74P-6700-A) and 5 1/2-inch forcing screw (from tool kit 303-335 (T88T-6701-A)) into RH differential seal.
10. Screw the Front Cover Seal Remover 303-107 (T74P-6700-A) and forcing screw into the metal seal protector using a 1-inch box wrench.

NOTE: The differential fluid seal is a two-piece seal constructed of an outer metal protector and inner rubber seal.





11. Tighten the screw on the end of the tool using a 3/4-inch box wrench until the outer metal seal protector is removed. Remove the metal seal protector from the tool and discard.
12. Install Front Cover Seal Remover 303-107 (T74P-6700-A) and forcing screw into the seal portion using a 1-inch box wrench.





13. Tighten the screw on the end of the tool using a 3/4-inch box wrench until the seal portion is removed and discard the seal.

INSTALLATION
1. Install LH differential fluid seal using Output Seal Replacer 307-157 (T86P-1177-B).





2. Install RH differential fluid seal using Output Seal Replacer 307-157 (T86P-1177-13) with Output Shaft Seal Replacer Pilot 307-317 (T94P-77001-JH).
3. Install both halfshafts into vehicle.
4. Install front tire and wheel assemblies.
5. Lower vehicle.