FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Right Side

REMOVAL
1. Remove upper intake manifold.
2. Remove ignition wires from ignition coil and spark plugs.
3. Remove ignition coil.
4. Remove crankcase ventilation tube from RH valve cover and remove from vehicle.
5. Remove retaining nuts for engine control sensor wiring and evaporative emission return tube from RH valve cover retaining stud bolts. Position evaporative emission return tube out of the way.





6. Loosen valve cover retaining bolts and stud bolts following the removal sequence shown.
7. Carefully remove valve cover from cylinder head. Remove integral valve cover gaskets from RH valve cover.

INSTALLATION
1. Follow removal procedure in reverse order.

NOTE: Prior to installation, clean valve cover sealing surfaces using a shop towel and Metal Surface Cleaner F4AZ-19A536-RA or equivalent meeting Ford specification WSE-M5B392-A. Apply 8 mm (0.31 inch) diameter bead of Silicone Gasket send Sealant F6AZ-19562-AA or equivalent sealant meeting Ford specification WSE-M4G323-A6 at two places on the valve cover sealing surfaces where the engine front cover and cylinder head contact.

LH Shown RH Similar:








2. Install new valve cover gaskets onto RH valve cover. Tighten valve cover bolts and stud bolts in sequence shown to 8-12 Nm (71-106 inch. lbs.) within six minutes of applying sealer.