FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Bare Block

Before replacing a cylinder block, determine if it is serviceable. If so, make the necessary service.

DISASSEMBLY
1. Completely disassemble the used engine, following the procedures in Removal and Installation.
2. Remember to ridge ream the cylinder bores before removing pistons.
3. Remove the cylinder head to block dowels and the cylinder block drain plugs.

ASSEMBLY
1. Clean the gasket and seal surfaces of all serviceable parts and assemblies.
2. Position the new cylinder block in a workstand and install the cylinder head to block dowels and the cylinder block drain plugs.
3. Transfer all serviceable parts removed from the used cylinder block, following the procedures in Removal and Installation.
4. Check all assembly clearances and correct as necessary.