Compressor Clutch Coil: Service and Repair

2-Jaw Puller:

Coil Pressing Tool:

Compressor Clutch Holding Tool:

Puller-Differential Side Bearing:

Field Coil Replacer:

SPECIAL TOOLS







REMOVAL







1. Install the Compressor Clutch Holding Tool and remove the A/C clutch bolt.

NOTE: Before disassembling the A/C compressor, check the A/C clutch air gap.







2. Pull the A/C clutch and shims from the compressor shaft.







3. Remove the pulley snap ring.







4. Remove the A/C clutch pulley and the A/C compressor pulley bearing.







5. Remove the A/C clutch field coil.
1. Position Shaft Protector on the nose opening of the compressor.
2. Install the Differential Side Puller and remove the field coil.

CAUTION: Do not use air tools.

INSTALLATION
1. Clean the A/C clutch field coil mounting surface head.







2. Install the Clutch Field Tool.
1. Position the clutch field coil.
2. Install field coil replacer.
3. Install Coil Pressing Tool.
4. Install 2-Jaw puller and install clutch field coil.

NOTE: Check that the A/C clutch field coil outer diameter bottoms completely against the head. Ensure that the coil electrical connector is correctly positioned.







3. Install the A/C compressor pulley bearing and the A/C pulley.







4. Install the pulley snap ring with the bevel side out.
5. Place one nominal thickness shim inside the hub spline opening.







6. Slide the hub Onto the compressor shaft.







7. Use Compressor Clutch Holding Tool to install a new A/C clutch bolt.
^ Inspect the air gap.
8. Install the A/C compressor.