Assembly

1. Assemble the synchronizer.
(1) Position the synchronizer hub and sleeve together.
(2) Install the three hub inserts.
(3) Install the two springs.





2. Use an arbor press, (A) shaft protector, (B) Bearing Cone Replacer T88C-7025-DH and (C) Axle Bearing/Seal Plate T75L-1165-B to press on the bearing (first gear side).

NOTE: Whenever a bearing has been removed, it must be replaced with a new one.





3. Use an arbor press, (A) shaft protector, (B) Bearing Cone Replacer T88T-7025-B and (C) Axle Bearing/Seal Plate T75L-1165-B to press on the (D) first gear, (E) synchronizer blocking ring, and (F) reverse gear.

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.





4. Install the snap ring.





5. Use an arbor press, (A) shaft protector, (B) Bearing Cone Replacer T87C-77000-D, and (C) Axle Bearing/Seal Plate T75L-1165-B to press on the (D) synchronizer blocking ring, (E) second gear, and (F) third speed gear.

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.





6. Install the snap ring.





7. Use an (A) arbor press, (B) shaft protector, (C) Bearing Cone Replacer T88C-7025-DH, and (D) Axle Bearing/Seal Plate T75L-1165-B to press on the (E) fourth speed gear.





8. Use an (A) arbor press, (B) shaft protector, (C) Bearing Cone Replacer T88C-7025-DH, and (D) Axle Bearing/Seal Plate T75L-1165-B to press on the (E) bearing (fourth gear side).