Installation

1. Place transaxle on Rotunda High Lift Transmission Jack 014-00942 or equivalent with AX4N Transmission Jack Adapter 014-00461 and position under vehicle.

NOTE: Apply Multi-Purpose Grease DOAZ-19584-AA meeting Ford specification ESA-M1C45-A or equivalent to the converter pilot hub before installation.

2. Slowly raise transaxle. Make sure no obstructions exist and position transaxle in engine compartment behind engine. Align transaxle with engine block.
3. Install one bolt into RH engine mount brace. Tighten bolt to 53-72 Nm (39-53 ft. lbs.).

Rear Engine Support:

4. Install rear engine support to transaxle and secure with three bolts and two nuts. Tighten bolts and nuts to 53-72 Nm (39-53 ft. lbs.).

Transmission Installation:

5. Install four flywheel-to-torque converter nuts. Tighten nuts to 27-46 Nm (20-34 ft. lbs.).
6. Install one lower transaxle-to-engine bolt. Tighten bolt to 53-72 Nm (39-53 ft. lbs.).
7. Install front sub-frame.
8. Remove Rotunda High Lift Transmission Jack 014-00942 or equivalent from under transaxle.
9. Install transmission housing cover and secure with one bolt. Tighten bolt to 9-12 Nm (80-106 inch lbs.).
10. Install starter motor to transaxle. Secure with one bolt and one stud. Tighten bolt and stud to 21-29 Nm (16-21 ft. lbs.).
11. Connect two starter motor electrical connectors.
12. Install Y-pipe assembly into vehicle. Secure with three bolts, seven nuts. Tighten nuts and bolts to 34-46 Nm (26-34 ft. lbs.).
13. Connect four Heated Oxygen Sensors (HO2S) electrical connectors.
14. Install both halfshafts into vehicle.
15. Install front tire and wheel assemblies.
16. Lower vehicle.
17. Remove Rotunda Three Bar Engine Support D88L-6000-A or equivalent from vehicle.
18. Remove Rotunda Three Bar Engine Support D88L-6000-A or equivalent. Remove Rotunda Engine Lifting Eye Set 134-00243 or equivalents.
19. Install RH cowl assembly.
20. Install four upper transaxle-to-engine bolts and one upper transaxle-to-engine stud. Tighten bolts and stud to 53-72 Nm (40-53 ft. lbs.).
21. Connect fluid cooler lines from transaxle.
22. Verify that transaxle range sensor is adjusted correctly.
23. Install transaxle shift cable lever assembly. Tighten nut and washer to 12-15 Nm (9-11 ft. lbs.).





24. Install transaxle shift cable into shift cable bracket. Connect shift cable end to manual lever. Secure with shift actuator cable fitting and one nut. Adjust Shift Control Linkage. Tighten nut to 19-26 Nm (14-19 ft. lbs.).
25. Connect transaxle harness electrical connector and TR sensor electrical connector.
26. Install Air Cleaner (ACL).
27. Install battery and battery tray.
28. Connect battery ground cable and positive battery cable.