FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly - With AX4N

Low-Intermediate Clutch Cylinder - Disassembled View (AX4N):






DISASSEMBLY






1. Remove No. 15 sun gear thrust bearing from rear planetary support assembly.





2. Remove No. 15 low-intermediate clutch retainer washer from rear planetary support assembly.

CAUTION: Do not damage locking tabs on washer.





3. Compress low-intermediate clutch support and spring assembly using Clutch Spring Compressor T65L-77515-A. Remove retaining ring.

CAUTION: Do not fully compress spring retainer.





4. Remove low-intermediate clutch support and spring assembly from rear planet support.





5. Turn rear planetary support assembly over. Remove No. 16 final drive gear thrust washer (select fit) from rear planetary support assembly.





6. Using air nozzle, apply 40 psi of regulated air to low intermediate apply port to remove piston and seal assembly. Service as required.

WARNING: Always wear safety glasses when using compressed air to avoid personal injury.

NOTE: Seal is part of piston and is serviced as an assembly.





7. Use Collet D80L-100-L and Actuator Pin D80L-100-F (from Blind Hole Puller Set D80L-100-A or equivalent) and Impact Slide Hammer T50T-100-A to remove two rear lube transfer tube seals.

CAUTION: Use care not to damage any machined surfaces.





8. Inspect rear planet support bushings for wear. Make sure all fluid passages are clear. Service as required.