FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation


Part 1 Of 2:




Part 2 Of 2:






1. Install power steering pump to power steering pump support with three bolts.






2. Install power steering pump pulley to power steering pump using Steering Pump Pulley Replacer T65P-3A733-C. Screw tool into threads in end of power steering pump shaft. Hold small nut on end of tool and turn large nut to install pulley on shaft. Install pulley face flush with pump shaft within ±0.25 mm (±0.010 inch).

NOTE: The small diameter threads of the tool must be fully engaged in pump shaft before pressing on pulley.

3. Insert both mounting studs through power steering pump support and mount power steering pump support to engine. Thread both mounting studs into engine and install two retaining nuts.
4. Install mounting bolt through power steering pump support into engine.
5. Install idler pulley to power steering pump support.
6. Install power steering pressure hose to power steering pump.
7. Install power steering return hose to power steering pump.
8. Install engine coolant recovery reservoir.
9. Install generator.
10. Install drive belt.
11. Connect battery ground cable and reset radio presets.
12. Fill power steering pump with Motorcraft MERCON Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or equivalent meeting Ford MERCON specification and check operation.
13. Start engine and check system for leaks.
14. Turn ignition switch OFF and recheck power steering fluid level. Add fluid as necessary.