FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Installation







REMOVAL
1. Remove engine intake air resonators.
2. Disconnect vacuum hose from the Exhaust Gas Recirculation (EGR) valve.
3. With a 22 mm crowfoot wrench, completely loosen the EGR valve to exhaust manifold tube nut from EGR valve.
4. Remove EGR valve retaining bolts, EGR valve and EGR valve gasket.

INSTALLATION
1. Clean EGR valve sealing surfaces with a plastic-tipped scraper to remove any residual EGR valve gasket material.
2. Position EGR valve to exhaust manifold tube into EGR valve and loosely connect EGR valve to exhaust manifold tube nut to EGR valve.
3. Install new EGR valve gasket and bolts retaining EGR valve. Tighten bolts to 7-11 N.m (62-97 lb-in).
4. Tighten EGR valve to exhaust manifold tube nut at EGR valve to 35-45 N.m (26-33 lb-ft).
5. Connect vacuum hose to EGR valve.
6. Install engine intake air resonators.