Installation

1. Remove all traces of dirt, oil or previously applied sealant from the engine front cover, cylinder heads and cylinder block sealing surfaces. Sealing surfaces must be clean and dry before applying sealant.
2. Replace crankshaft front seal (6700) and engine front cover gasket (three each).





3. Apply an 8-12 mm (0.32-0.47 inch) bead of Silicone Gasket Sealant F6AZ-19562-AA or equivalent meeting Ford specification WSE-M4G323-A6 in locations shown.

NOTE:
^ Prior to applying sealer, clean sealing surfaces with Metal Surface Cleaner F4AZ-19A536-RA or equivalent meeting Ford specification WSE-M5B392-A to remove all residue that may interfere with the sealer's ability to adhere.
^ Install engine front cover and retainers in no more than four minutes after applying sealer.

4. Install engine front cover on engine no more than four minutes after applying sealant.





5. Install studs and bolts retaining engine front cover to engine in location as shown in illustration. Tighten to 20-30 Nm (15-22 ft. lbs.) in no more than four minutes after applying sealant.
6. Connect fuel charging wiring to the crankshaft position sensor.
7. Install RH ignition coil bracket and ignition wires as an assembly. Tighten nuts to 20-30 Nm (15-22 ft. lbs.).
8. Install LH ignition coil bracket. Tighten nuts to 20-30 Nm (15-22 ft. lbs.).
9. Install LH ignition coil and ignition wires as an assembly.
10. Position and install power steering oil reservoir.
11. Connect fuel charging wiring to both ignition coils and camshaft position sensors.
12. Install valve covers.
13. Raise vehicle.

Crankshaft Pulley Keyway Silicone Gasket Sealant Application Locations:

14. Apply Silicone Gasket and Sealant F6AZ-19562-AA or equivalent meeting Ford specification WSE-M4G323-A6 to end of the keyway and crankshaft pulley.

NOTE: Prior to applying sealer, clean sealing surfaces with Metal Surface Cleaner F4AZ-19A536-RA or equivalent meeting Ford specification WSE-M5B392-A, to remove all residue that may interfere with the sealer's ability to adhere.

15. Position crankshaft pulley on crankshaft. Make sure crankshaft key and keyway are aligned.





16. Using Crankshaft Damper Replacer T74P-6316-B, install crankshaft pulley.
17. Install crankshaft pulley bolt and crankshaft pulley retaining washer. Tighten in four steps:
a. Tighten to 90 Nm (67 ft. lbs.).
b. Loosen one full turn.
c. Tighten to 50 Nm (37 ft. lbs.).
d. Tighten an additional 90 degrees.

18. Install oil pan and oil pan gasket.
19. Position power steering pump on engine and install four retaining bolts. Tighten to 20-30 Nm (15-22 ft. lbs.).
20. Lower vehicle.
21. Install water pump pulley with four bolts. Tighten to 20-30 Nm (15-22 ft. lbs.).
22. Install drive belt.
23. Install cooling fan motor/fan blade and fan shroud assembly.
24. Start engine and check for leaks.