Installation
1. Install Rotunda Engine Lifting Bracket Set 014-00334 or equivalent in positions shown in the illustration.
2. Connect floor crane to lifting brackets and remove engine from work stand.
3. Carefully lower engine and transmission to a level and stationary surface.
4. Start torque converter pilot into flywheel and align paint marks on flywheel and torque converter.
NOTE: Make sure studs on torque converter (7902) align with holes in flywheel (6375).
5. Fully engage engine to transmission and install six retaining bolts. Tighten bolts to 40-60 Nm (30-44 ft. lbs.).
6. Install four torque converter retaining nuts. Tighten to 30-35 Nm (23-25 ft. lbs.).
NOTE: Rotate crankshaft until each nut (four required) is accessible.
7. Install transmission housing cover to cylinder blocks.
8. Install starter motor.
9. Position transmission case to cylinder block brackets and install three bolts and one stud. Tighten bolts and stud to 25-43 Nm (19-31 ft. lbs.).
10. Position transmission oil cooler tube bracket to transmission case to cylinder block bracket stud and install retaining nut. Tighten to 20-30 Nm (15-22 ft. lbs.).
11. install transmission oil cooler tubes to transmission.
12. Connect transmission wire harness connector to transmission.
13. Raise engine and transmission assembly with Rotunda Floor Crane 077-00043 or equivalent.
14. Carefully lower engine and transmission assembly onto front sub-frame.
15. Install LH and RH front engine support insulator through bolts. Tighten through bolts to 20-30 Nm (15-22 ft. lbs.).
16. Install engine wire harness retainers to front sub-frame.
17. Install power steering pressure hose and power steering return hose to power steering pump.
18. Remove lift bracket from cylinder heads.
19. Raise engine, transmission and front sub-frame using Rotunda Powertrain Lift 014-00765 and Adapter 014-00341 or equivalent into vehicle.
20. Align front sub-frame to body and install sub-frame-to-body bolts. Tighten to 95-130 Nm (70-96 ft. lbs.).
21. Connect steering coupling at pinch bolt joint.
22. Install rear engine support insulator retaining bolts. Tighten to 20-30 Nm (15-22 ft. lbs.).
23. Remove powertrain lift and position out of way.
24. Install driveshaft to transmission.
25. Lift rear axle assembly into position.
26. Install two nut and bolt assemblies retaining front of the rear axle assembly to the rear sub-frame. Tighten to 98-120 Nm (73-88 ft. lbs.).
27. Tighten two rear axle differential insulator nuts to 102-127 Nm (76-93 ft. lbs.).
28. Align driveshaft centering socket yoke to rear axle universal joint flange and install four retaining bolts. Tighten to 95-130 Nm (70-95 ft. lbs.).
29. Connect transmission shift linkage.
30. Position front suspension lower arms to front spring and shock and install retaining bolt. Tighten to 160-220 Nm (118-162 ft. lbs.).
31. Install lower radiator hose.
32. Connect power steering hoses to power steering oil cooler.
33. Connect engine to frame wire to dash panel.
34. Install dual converter Y pipe.
35. Connect front suspension upper arms to front wheel knuckles (3K185). Tighten to 68-92 Nm (51-67 ft. lbs.).
36. Connect front anti-lock sensor and brackets wiring connectors.
37. Install disc brake calipers.
38. Install front wheels and tires.
39. Lower vehicle.
40. Connect A/C lines to A/C compressor.
41. Install transmission oil cooler tubes to transmission fluid cooler (7A095).
42. Install upper radiator hose to radiator.
43. Connect heater supply and return hoses.
44. Connect body vacuum supply hose to main emission vacuum control connector adapter vacuum port.
45. Connect positive battery cable to power distribution box.
46. Connect fuel charging wiring and front evaporative emission hose to evaporative emission canister purge valve.
47. Connect accelerator cable and speed control actuator cable to the throttle body (9E926).
48. Connect 42-pin and 8-pin fuel charging wiring connectors.
49. Connect fuel lines.
50. Install cooling fan motor/fan blade and fan shroud.
51. Install air cleaner outlet tube and engine air cleaner.
52. Fill and bleed engine cooling system.
53. Evacuate and recharge air conditioning system.
54. Connect battery ground cable.
55. Fill crankcase to specified level on oil level dipstick (6750) with engine oil meeting Ford specification WSS-M2C153-F.
56. Start engine and check for coolant, oil and fuel leaks.