FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Installation

1. Disconnect battery ground cable, then remove exhaust manifold heat shield.
2. Disengage power steering pump reservoir hose from pump bracket and engine lifting bracket, then disconnect return hose and reservoir pump hose from pump.
3. Allow fluid to drain into a suitable container, then raise and support vehicle.

Fig. 10 Accessory drive belt & tensioner. 2.0L engine:





4. Remove lower belt guard, then rotate drive belt tensioner clockwise as viewed from direction shown, and remove accessory drive belt.
5. Lower vehicle, then remove traction assist module bolts and position module aside.
6. Rotate power steering pump pulley to gain access to each pump front mounting bolt, then remove three front bolts and one rear bolt and lift pump from vehicle.
7. If it is necessary to separate pulley from power steering pump, proceed as follows:
a. install power steering pump pulley remover T69L-10300-B, or equivalent, on pulley hub.
b. Clamp hex head of tool in a suitable vise, then hold power steering pump in place while turning tool nut counterclockwise. Do not apply inward or outward force on power steering pump shaft, internal pump damage may result.
c. Slide pulley from power steering pump shaft.
8. Reverse procedure to install, noting following:
a. If pulley and power steering pump were separated, install pulley on pump shaft using power steering pump pulley replacer T91P-3A733-A, or equivalent. Ensure threads on end of tool are fully engaged in power steering pump shaft; after pulley installation, ensure end of shaft is within 0.010 inch of being flush with pulley surface.
b. When placing pump in vehicle, install rear mounting bolt first, but do not tighten until three front bolts are in position.

Fig. 10 Accessory drive belt & tensioner. 2.0L engine:





c. Rotate drive belt tensioner clockwise as viewed from direction shown to install accessory drive belt.
d. Refill power steering fluid reservoir and bleed system.