FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Attachment III - Technical Instructions - Kit BB

Technical Instructions
Engine Cooling Fan Motor Wiring Harness Circuit Protection Modification

Kit BB Designated Vehicles

Vehicles Affected:
1994-1995 3.0L Sable/Taurus (except SHO)

Required Parts:
F43 - Z-14K095-CA

Installation Procedure:

1. Open hood. Disconnect battery negative cable.

2. Disconnect existing vehicle wiring harness connector from cooling fan motor. Disconnect wire loom and retainer from fan shroud.

3. Remove upper left fan shroud retaining nut.

4. Position fuse holder mounting bracket over retaining stud with fuse in upright position. Reinstall retaining nut and tighten to 3.5-4.5 N-m (31-41 lb-in).

CAUTION
Dry fit all of the connectors. Do Not use any conductive lubricant.

5. Connect jumper harness to the cooling fan motor and to existing vehicle harness.





6. Position female connector to the fan shroud as shown in Figure 1-BB. Keeping the connector as low as possible and still making sure it stays flat against the shroud, mark the location of the two (2) mounting holes on the shroud.

7. Disconnect female connector and position connector halves out of the way.

CAUTION
The radiator is located directly behind the area to be drilled. Use a drill stop or other device to prevent damage to the radiator.

8. Using a 9/32 inch drill bit, drill two (2) holes at locations marked in step 6.

CAUTION
Dry fit all of the connectors. Do Not use any conductive lubricant.

9. Reconnect female connector to vehicle wire harness. Using the two (2) push pin retainers provided, attach the jumper harness connector to the fan shroud at the holes drilled. Refer to Figure 1-BB.

10. Connect battery negative cable.

11. Check engine cooling fan motor for proper operation.

12. Close hood.