FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal

1. Drain fuel tank.
2. Raise vehicle on a frame contact hoist.

Crossmember:




3. Remove crossmember on forward side of fuel tank.

Exhaust Pipe Insulator On LH Rocker Panel:




4. Remove exhaust pipe insulator from LH rocker panel hanger stud.

Rear Exhaust Pipe Insulator:




5. Remove exhaust pipe rear insulator from exhaust pipe hanger stud.

Exhaust Pipe:




6. Remove exhaust pipe at muffler.

Exhaust Pipe Supported By Wire:




7. Lower exhaust pipe and support with wire.

Exhaust Pipe Heat Shield:




8. Remove exhaust pipe heat shield.

Driveshaft Hoop:




9. Remove driveshaft hoop on rear side of tank.

Fuel Tank Filler Tube:




10. Remove fuel tank filler tube retaining bolt from RH frame rail.

Fuel Tank Supported By Transmission Jack:




11. Place a transmission jack under fuel tank.

CAUTION: Use care not to damage tank.

Front Heat Shield:




12. Remove front heat shield.

Fuel Tank Support:




13. Remove support on forward side of fuel tank.

Fuel Tank Support Straps:




14. Remove fuel tank support straps. Lower fuel tank approximately 15 centimeters (6 inches).

Marking Driveshaft Flange:




15. Locate original paint mark on axle companion flange and mark driveshaft flange in same location.

NOTE: If original mark is not visible on companion flange, mark both the companion flange and driveshaft flange.

Driveshaft Retaining Bolts:




16. Remove driveshaft retaining bolts.

Pull Driveshaft Rearward To Remove:




17. Separate the driveshaft from the axle companion flange and pull driveshaft rearward to remove. Install a plug in extension housing to prevent fluid loss.