Procedure 2 - Remote Deployment of Air Bags
Procedure 2Remote Deployment of Air Bag
This procedure is to be used in the event that a vehicle with a live air bag is to be scrapped, but the vehicle does not contain an intact wiring harness or certain system components are inoperative. This procedure can also be used if Step 7 of Procedure 1 was unsuccessful.
WARNING: REMOTE DEPLOYMENT IS TO BE PERFORMED OUTDOORS WITH ALL PERSONNEL AT LEAST 20 FEET AWAY TO ENSURE PERSONNEL SAFETY AND DUE TO THE LOUD REPORT WHICH OCCURS WHEN AN AIR BAG IS DEPLOYED.
1. Remove the driver air bag from the steering wheel.
2. Cut the two air bag connector wires and strip 25 mm (1 inch) of insulation from the ends. Obtain two wires at least 20 feet long. Connect one end of each wire to each of the air bag module wires.
3. Place the air bag with the trim cover facing upward on a flat surface in a remote area such as a parking lot or field.
WARNING: DO NOT PLACE THE AIR BAG WITH THE TRIM COVER FACING DOWN, AS THE FORCES OF THE DEPLOYING AIR BAG MAY CAUSE IT TO RICOCHET AND CAUSE PERSONAL INJURY.
4. Remaining at least 20 feet away from the air bag, deploy the air bag by touching the other ends of the two wires to the terminals of a 12 volt vehicle battery.
5. If successful, a loud report will be heard and the air bag material will be visible. Allow at least 10 minutes before approaching the air bag to allow for cooling and dissipation of the effluents.
The driver air bag is now deployed and may be scrapped in the usual manner.
The diagnostic monitor has a coded flashing indicator lamp feature which assists the service technician in isolating a system malfunction or fault. The codes are produced by a series of air bag lamp flashes. Each flash is on for about one-half second and off for about one-half second. The number of flashes in each series is based on the type of fault being detected. The code (series of flashes) is repeated when the ignition switch is in the RUN position and a fault exists. The coded fault feature is prioritized that if two or more different faults occur at the same time, the highest priority fault indication will be shown until corrected.
NOTE: If a system fault exists and the lamp is malfunctioning, an audible tone will be heard indicating the need for service. The tone produced is a series of five sets of five beeps. The number of beeps does NOT indicate the fault code; it means the lamp is out and that a fault is present.
The faults and associated codes are listed in the Fault Code Priorities chart in the order that they are ranked from top to bottom. In other words, the fault (or code) at the top of the list has the highest priority (or ranking) and would be shown over any other code by the air bag lamp.
The fault (or code) at the bottom of the list has the lowest priority (or ranking). These listings are for information only and should not be used for system diagnosis or troubleshooting. The following diagnostic charts and deactivation procedure should be used to pinpoint the specific fault and to safely diagnose and service the system. However, if after using the diagnostic charts, the fault is not located, proceed to the diagnostic schematic to perform additional diagnostic checks to determine and correct uncommon faults.
"Check Connection" means inspect connector for proper seating to mating connector, inspect terminals for good contact and inspect wiring for proper crimping to terminal.
All continuity checking is done with the system deactivated. This means that the driver air bag is disconnected and a jumper wire is installed.
"Disconnect" does not mean removal.
A disconnected part is not reconnected until specific reconnect instruction is given.
The following test equipment is used:
^ Dwell-Tach-Volt-Ohms Tester
^ Rotunda 059-00010 or equivalent.
^ Jumper Wire
NOTE: Attach positive (+) lead to circuit voltage and negative (-) lead to specified ground. (If a Digital Voltmeter is used on Circuit 608 with monitor disconnected, the readout will not indicate the correct voltage).
All resistance checks must be made with the negative lead of the ohmmeter at vehicle ground, not battery ground, unless specifically directed otherwise. Three places are recommended; the metal bracket of starter relay, the ignition lock cylinder on the steering column, or a ground wire from harness under instrument panel.
Refer to the Fault Code Priorities Chart, the System Schematic, Connector Illustration and the Diagnosis Charts for Diagnosis and Testing.
VERIFY AIR BAG LAMP means to turn the ignition switch to RUN and count the flashes only after the code (series of flashes) has cycled twice. If the air bag lamp comes on continuously for four to eight seconds and then goes out, the system is functioning properly and all faults have been serviced.
FAULT CODE PRIORITIES
Number of Flashes Probable Fault
No Lamp In operative air bag indicator lamp circuit
continuous Light Diagnostic module disconnected or faulty
3 Loss of air bag deployment circuit power or backup power supply disconnected
5 Igniter circuit, or forward crash sensor deployment circuit shorted to ground
10 Faulty firing circuit disarm device
4 Potential short in air bag deployment circuit or improperly grounded dash panel sensor
6 Driver air bag circuit inoperative
7 Open monitor wiring circuit
8 Forward crash sensor improperly attached or grounded
9 Open forward crash sensor deployment circuit
2 All forward crash sensors disconnect
Tones 5 Sets of 5 Beeps Air bag lamp out and another fault