With Window Down and Inoperable

Removal

1. If rear door window glass is in the down position and is inoperable, the following steps must be taken; if rear door window glass is operational, proceed to Step 2.

a. Remove rear door trim panel and watershield. Doors

CAUTION:
Be careful not to drill through the mechanism behind inner door panel.

CAUTION:
Be careful not to strike or scratch rear door window glass.

b. Mark inner door panel and drill three holes 12.7mm (0.5 inch) as shown.

c. Remove rear door electric window regulator retaining screws through holes.

CAUTION:
Be careful not to strike or scratch rear door window glass.

d. Remove rear door electric window regulator off mounting bracket through access hole.

e. Remove window regulator electric drive from drum housing and cover.

f. Raise rear door window glass to full-up position by hand and secure with a clamp.

g. Proceed to Step 4.

CAUTION:
When servicing rear door electric window regulator assembly, regulator cable tension must not be altered. Cable tension is preset at production. Improper adjustment may result in premature rear door electric window regulator failure or erratic operation.

2. Remove rear door trim panel and watershield.

3. Remove rear door window glass.

4. Disconnect window regulator electric drive wiring connector.

5. Remove three 6.35mm (1/4-inch) rivets retaining motor bracket to inner panel and two 6.35mm (1/4-inch) rivets retaining lower bracket of rear door electric window regulator to inner panel. Use drift punch to knock out center pins for each rivet. Using a 6.35mm (1/4-inch) diameter drill, drill out remainder of rivet. Use care not to enlarge sheet metal holes in the door inner panel.

6. Remove two upper rear door electric window regulator retaining nuts.

7. Remove rear door electric window regulator.


Installation

1. Lubricate rear door electric window regulator with Teflon� Lubricant E7FZ-19590-A (ESB-M1C111-A) or equivalent.

2. Install rear door electric window regulator into access hole in inner panel.

3. Position rear door electric window regulator using upper rear door electric window regulator studs and tabs on window regulator electric drive mounting bracket.

4. Install rivets retaining rear door electric window regulator to door inner panel (1/4-20 x 1/2 inch bolt and 1/4-20 nut and washer assemblies or equivalent metric fasteners may be used as alternates).

5. Install two upper rear door electric window regulator retaining nuts. Tighten to 9-14 N-m (7-10 lb-ft).

6. Install rear door electric window regulator.

7. Adjust rear door window glass.

8. Install watershield and rear door trim panel. Doors