Intercooler: Service and Repair

Supercharger System:

REMOVAL
1. Remove four retaining nuts connecting upper and lower intercooler tubes to intercooler.
2. Slightly loosen upper intercooler tube (inlet tube) nut at alternator-power steering pump bracket.
3. Remove intercooler retaining screw and washer assemblies.
4. Push down slightly on intercooler to release retaining clips.
5. Remove intercooler from vehicle.

INSTALLATION
1. Apply gasket sealant tape (Teflon) to intercooler tubes as outlined in INLET TUBE and OUTLET TUBE.
2. Position intercooler in retaining clips and align with outlet tube.
3. Install intercooler retaining screw and washer assemblies. Tighten to 4-6 Nm (3-5 lb-ft).
NOTE: Ensure air boot fits squarely to intercooler with no gaps.
4. Connect outlet tube and connect inlet tube as outlined in INLET TUBE and OUTLET TUBE.
5. START engine and check for proper operation and leaks using propane. For procedure Component Tests and General Diagnostics