Clutch Disc: Service and Repair

1. Raise vehicle, then remove transmission.
2. Lift clutch pedal upward to disengage clutch cable self adjuster pawl and quadrant. Push quadrant forward, then detach cable from quadrant and allow quadrant to swing rearward slowly.
3. Remove starter.
4. Remove bolts attaching engine rear late to front lower portion of flywheel housing.
5. Remove bolts attaching housing to cylinder block.
6. Move housing back just far enough to clear pressure plate and remove housing.
7. Remove clutch release lever from housing by pulling lever through housing opening until retainer spring is disengaged from pivot.
8. Remove pressure plate cover attaching bolts. Loosen bolts evenly to relieve spring tension without distorting cover. Mark cover and flywheel so that pressure plate can be installed in the same position.
9. Remove pressure plate and clutch disc from flywheel.
10. Reverse procedure to install. Adjust clutch pedal.

NOTE: Prior to installing throw-out bearing, apply a light film of lithium base lubricant No. C1AZ-19590-B or equivalent to transmission front bearing retainer outside diameter, the clutch release fork and anti-rattle spring where the contact the release bearing hub and to the throw-out bearing where the bearing contacts the pressure plate release fingers. In addition, fill the throw-out bearing grease groove with the same lubricant. Clean up all excess lubricant.