Recall - EGR Valve Replacement: Overview

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RECALL NUMBER

87E59

Date October, 1987
To: All 49-State Ford and Lincoln-Mercury Dealers

Subject: Emissions Recall 87E59 - Recall of Certain 1982-Model 1.6 Liter Engine and Manual Transmission-Equipped 49-State Vehicles for Emission Control System Inspection and Modifications
VEHICLES INVOLVED
All 1982-Model Escort, Lynx and EXP vehicles manufactured at the Edison, St. Thomas, San Jose and Wayne Assembly Plants and equipped with the following 1.6L 49-State engine and calibration codes:

Calibration Codes Engine Codes

2-03D-R01 CF-661-AB
2-03D-R16 CF-661-AC
REASON FOR RECALL
Ford is voluntarily recalling the affected vehicles to help assure acceptable levels of exhaust emissions. This will be achieved by modifying the emission control system and, if necessary replacing the exhaust gas recirculation (EGR) valves.
CARES/OASIS The enclosed listing identifies involved units reported registered to
owners in your dealership's area. Other eligible vehicles that may be brought to your dealership for this recall service should be corrected as promptly as possible. If the owner of an eligible vehicle does not have a Customer Notification and Dealer Claim Form (FCS-1864), please complete a blank Form 1864 and submit it via the Direct Warranty Entry (DWE) system for reimbursement.
VEHICLE ELIGIBILITY
To determine if a vehicle is eligible, you should utilize "CARES" (Computer Assisted Recall System) or "OASIS" (On-Line Automotive Service Information System).
DEALER OBLIGATION
Dealers are obligated to perform the recall service promptly following tender of the vehicles by the owners. It is important that you promptly report to your FPSD District Office any instance in which an owner will not allow you to complete this recall service because of objections to scheduling or for any other reason.
TECHNICAL INSTRUCTIONS
Refer to Attachment I

SPECIAL DECAL INSTRUCTIONS

All of the vehicles serviced under this recall will require a new Vehicle Emission Control Information (VECI) decal. Decals will be mailed directly to the owners of the affected vehicles. Each decal will have the vehicle identification number (VIN) of the vehicle printed on it.

In the event that an owner returns a vehicle without a decal, refer to the enclosed vehicle listing or Attachment I, Page 1, to determine the correct decal. Contact your FPSD District Office and provide the decal part number and the VIN.

PARTS ORDERING

Service parts required for this recall may be ordered through normal channels.

Service Part
Number Description Class Dealer Price

D3TZ-12A091-C Valve, Vacuum Delay AG $ 3.39

D0PZ-12226-B Hose, Vacuum $ 0.16 a/
AG (2 3-inch pieces)

D3DZ-12A091-B Valve, Vacuum Delay AG $ 3.39

E6PZ-9D448-U Valve, EGR BG $27.29

Form (FPS-8262) Decal, Authorized No-Charge. Order on
Modifications Weekly Stock Order Pad

a/ Based on $16.35 per 50 foot roll

LABOR TIMES


Base Labor Time

Modify Emission Control System, Adjust Timing, Check and Adjust Engine Idle Speeds, Inspect EGR and Attach Authorized Modifications and VECI Decals. . . . . . . . 0.8 Hr. Insert In Box "B" of Form 1864

Supplemental Labor Time (Additive to Above)

Replace EGR Valve. . . . . . . . . . 0.3 Hr.
Administrative Allowance . . . . . . 0.1 Hr.

The 0.1 hour administrative allowance must be added before inserting the total labor time in Box "B" of the Form 1864.

REPORTING COMPLETIONS

Only the Form 1864 will be accepted for reimbursement under this program. Upon completion of the required service, the Form 1864 must be completely filled out and signed by authorized dealer personnel.

CLAIM SUBMISSION

The claims must be entered through the Direct Warranty Entry (DWE) system. Dealers without DWE capability must mail the second copy of the Form 1864 for reimbursement. Should your dealership receive pre-printed Forms 1864
with a seven digit claim number, you must drop the first digit and enter only the last six digits. You must sight verify the claim number for accuracy. It is important that all claims be filed for all completed units so that you will be reimbursed and our records will show completion.
FPSD ASSISTANCE
Any problems encountered with this recall should be discussed with your FPSD Service Zone Manager.