Procedures

AZ88.00-P-0001-03EW Converting Rear Bumper

Check components removed from standard bumper before assembly and replace if damaged.

Pay attention to paint damage.







1. Insert paneling lower section (2) into rear bumper paneling (1) and arrest.

The lower section of the paneling (2) should arrest correctly in the rear bumper paneling (1).

Shown on rear bumper paneling on model 207.







2. Fasten paneling bottom section (2) on right and left to rear bumper paneling (1) with one blind rivet (19) each.







3. Insert center basic carrier (3) into rear bumper paneling (1) and arrest.

The center basic carrier (3) should arrest properly in the rear bumper paneling (1).

4. Install plates with bolts (4) and sealing washer (5) in center basic carrier (3).







5. Install rear center section shackles (16) on right and left on paneling bottom section (2) and arrest.

The rear center section shackles (16) should arrest properly in the paneling bottom section (2). The rear center section shackles (16) are marked for the corresponding side and must not be mixed up.







Vehicles with Parktronic system (PTS) code 220

6. Insert PTS wiring harness (6) removed from standard bumper into rear bumper paneling (1) and fix in place in specified brackets.
7. Insert outer left, inner left, inner right (A86/2b2) and outer right rear bumper radar sensors, removed from standard bumper, into mounts of rear bumper paneling (1).

Before inserting sensors, check decoupling rings, replace if damaged.







Vehicles with code (230) Exclusive parking assist

9. Inert rear short range radar sensor units (A86/2) removed from standard bumper with connected NBR cable set (18) into bracket on rear bumper paneling (1) and secure with two fastening brackets (17).
10. Insert NBR cable set (18) into rear bumper paneling (1) and fix in place in brackets present.







11. Insert reinforcements (20) on right and left into rear bumper paneling (1) and fasten with two blind rivets (19) each.
12. Install one insert clip fastener (21) each on right and left on reinforcements (20)







13. Instal hose clamps (7) on right side of rear bumper paneling (1).







14. Fasten bracket for AGA chrome molding (15) on right and left with three blind rivets (19) each on paneling bottom section (2).







15. Fasten bracket for AGA chrome molding (15) on right and left with one disk spring (22) each on rear center section shackles (16).

Install disk springs (22) on pin from top in pulling direction (z)







16. Install three clip fasteners (21) each on left and right on bracket for AGA chrome molding (15).







17. Install AGA chrome molding (10) with three stainless steel bolts (12) and three washers (13) each and right and left on bracket for AGA chrome molding (15)

Tighten stainless steel bolts (12) in sequence shown (a, b, c).

18. Hook check strap on towing eye cover into rear bumper paneling (1) and insert towing eye cover.

The towing eye cover should arrest correctly in the rear bumper paneling (1).