AR05.10-P-7601-02VA Riveting the Timing Chain

AR05.10-P-7601-02VA Riveting The Timing Chain








602 589 00 98 00
Case





272 589 00 39 00
Riveting tool





272 589 00 63 00
Assembly inserts




272 589 01 63 00
Guide




271 589 01 63 00
Assembly inserts

When carrying out work on the timing case recess, safeguard this with a clean cloth to prevent items dropping down. Parts which have fallen into the timing case recess, must be removed.





Press the riveted link into the press-fit center plate

1 Place the assembly insert (F11) in the rivet press tool (01) and fix in place with the mounting screw.
2 Place the assembly insert (D12) in the rivet press tool (01).





3 Insert the riveted link (1), the centering fork (03) and the press-fit center plate (2) into the ends of the timing chain (4), and press the pins of the centering fork (03) into the holes of the press-fit center plate (2) and center the press-fit center plate (2).
Insert riveted link (1) from the rear.





4 Screw in the pressure screw (02) at the rivet press tool (01), and press the riveted link (1) into the press-fit center plate (2) all the way to the backstop.
Ensure that the riveted link (1) and the rivet press tool (01) are aligned. While screwing in the pressure screw (02) ensure that the pins of the riveted link (1) are pressed into the holes of the press-fit center plate (2), and that the centering fork (03) that has been squeezed out does not fall into the timing case recess.
5 Remove the pressure screw (02) and take off the rivet press tool (01).





Press the outer plate on the riveted link

6 Place the assembly insert (F401) in the rivet press tool (01) and fix in place with the mounting screw.
7 Place the assembly insert (01D3) in the rivet press tool (01).





8 Insert the outer plate (3) into the assembly insert (D3).
The outer plate (3) is held magnetically.





9 Place the rivet press tool (01) in such a way that the spacer webs of the assembly insert (F4) lies on the rolls of the timing chain (4).
Ensure that the riveted link (1) and the outer plate (3) are aligned.
10 Screw in the pressure screw (02) at the rivet press tool (01) until there is solid resistance.
While turning the pressure screw (02), ensure that the pins of the riveted link (1) are pressed into the outer plate (3).
11 Remove rivet press tool (01).





Rivet timing chain

12 Shift the assembly insert (D3) on the riveted section (arrow).





13 Place the rivet press tool (01) in the center of a riveted link (1) pin.
Rivet the pins of the riveted link (1) individually.
14 Tighten the pressure screw (02) at the rivet press tool (01).
Tightening torque of the pressure screw (02): reference value 32 Nm.
15 Remove rivet press tool (01).





16 Inspect riveting (arrows), re-rivet if necessary.