AZ88.00-P-0001-02SC Convert Front Bumper

AZ88.00-P-0001-02SC Convert Front Bumper

Check components removed from standard bumper before assembly and replace if damaged.

Pay attention to paint damage.







1. Insert fitted sleeves (2) into mounting holes in front bumper paneling (1) (see arrow).







2. Insert sheet metal nuts for front fog lamps (3) (8 each) and air ducting grate (4) (6 each) into front bumper paneling (1) (see picture).







3. Insert front bumper basic carrier (5) on right and left into front bumper paneling (1).
4. Fasten front bumper basic carrier (5) on right and left with four expansion rivets (6) each and one holddown clip (7) in front bumper paneling (1).







5. Insert reinforcements (8) on right and left into front bumper paneling (1) and fasten with four holddown clips (9) each.







6. Fasten reinforcements (8) on right and left with two expansion rivets (6) each to front bumper basic carrier (5)







7. Install HCS springs (headlamp cleaning system) (10) on bearing guides for HCS cover (11).
8. Insert HCS cover (11) from front into front bumper paneling (1) and install bearing guides on HCS cover (11) on journals on front bumper basic carrier (5) (see arrow).

Ensure that HCS cover (11) is seated correctly in front bumper paneling (1).







9. Insert mounting plates (12) into center impact absorber (13) and fasten.
10. Insert center impact absorber (13) into front bumper paneling (1).







Vehicles with Parktronic system (PTS) Code 220

11. Clip outer front left PTS ultrasonic sensor (B8/1), center left front PTS ultrasonic sensor (B8/2), inner left front PTS ultrasonic sensor (B8/3), inner right front PTS ultrasonic sensor (B8/4), center right front PTS ultrasonic sensor (B8/5) and outer right front PTS ultrasonic sensor (B8/6) into brackets on front bumper paneling (1).

Previously check whether a decoupling ring (transparent silicon ring) is installed on all PTS ultrasonic sensors.

12. Route PTS wiring harness in front bumper basic carrier (5) and center impact absorber (13) as shown in picture and fasten at predefined attachment points (circles).







Vehicles with Parktronic system (PTS) Code 220

13. Arrest front bumper PTS connector (X26/27) on front bumper basic carrier (5) at right.







14. Insert outer impact absorber (14) on left and right into front bumper basic carrier (5) and arrest (see arrow).

The outer impact absorber (14) must arrest correctly in the front bumper basic carrier (5).







15. Insert reinforcement (15) into front bumper paneling (1), arrest and fasten with two expansion rivets (6).

The reinforcement (15) must arrest correctly in the front bumper paneling (1) (see arrows).







16. Insert center impact absorber at bottom (16) into front bumper paneling (1).







17. Insert bottom basic carrier (17) into front bumper paneling (1) and arrest (see arrows).

The bottom basic carrier (17) must arrest correctly in the front bumper paneling (1).







18. Fasten bottom basic carrier (17) on left and right to front bumper paneling (1) with two expansion rivets (6) each.







19. Hook check strap on towing eye cover (18) into front bumper paneling (1).
20. Insert towing eye cover (18) into front bumper paneling (1) and arrest.

The towing eye cover (18) must arrest correctly in the front bumper paneling (1).







21. Check whether seal (28) on left front fog lamp (E5/1) and right front fog lamp (E5/2) is seated correctly, if applicable plug.
22. Connect AMG wiring harness (27) for front fog lamp each to left front fog lamp (E5/1) and right front fog lamp (E5/2).

The left front fog lamp (E5/1) and right front fog lamp (E5/2) differ and are marked according to the side of the vehicle (arrows), the AMG wiring harness (27) for the front fog lamp should point toward the outside in the installed state.







23. Insert left front fog lamp (E5/1) and right front fog lamp (E5/2) at front into front bumper paneling (1), align and fasten using four 4.2 x 13 sheet metal screws (19) each.

The adjustment bolt should be positioned at bottom.

Shown on right fog lamp (E5/2).

Tighten 4.2 x 13 sheet metal screws (19) with a tightening torque of 3.5 Nm.







24. Insert outer air ducting grate (20) on left and right into front bumper paneling (1, align and fasten with three sheet metal screws (21) each.

Tighten sheet metal screws (21) with a tightening torque of 2 Nm.







25. Protective foils (24) on front bumper paneling (1).
- Moisten surface to be glued with soap solution.
- Remove protective foils (24) form backing sheet and lay down on surface to be glued.
- Align protective foils (24) and smooth.
- Hold protective foils (24) in this position and carefully press out soap solution below protective foils (24).

The area to be glued on the rear bumper paneling (1) must be free of dust and grease. For cleaning use mixture of IPA (Isopropanol alcohol) and water with a ratio of 50 : 50.

The protective foils (24) are coded by their shape, they fit only in the corresponding cavities.







26. Position license plate frame (25) outside of front bumper paneling (1) and prepare for assembly.

Use license plate frame (25) as template for marking holes. The distance (a or b) between the license plate frames (25) and the measuring points must be the same.The inner ultrasonic sensors (a) or the outer struts of the center air passage (b), center distance, serve as measuring points.Align license plate frame (25) on contour of front bumper paneling (1).

27. Drill four holes for installation license plate frame (25) and fasten license plate frame (25) to front bumper paneling (1) using four bolts.

Tighten bolts only with screwdriver.








After installing front bumper paneling.

28. Insert center air inlet grate (26) into front bumper paneling (1).