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GF07.10-P-1030MOR Smooth Engine Running Analysis, Function



GF07.10-P-1030MOR Smooth Engine Running Analysis, Function
- refinement package
- as of model year 09


Function requirements for smooth engine running analysis, general points
^ Circuit 87M ON (engine control ON)
^ Engine running

Smooth engine running analysis, general points
Engine running is constantly monitored in order to protect the firewall catalytic converters from excessive thermal stresses if combustion misfires occur.
For smooth running evaluation, the ME-SFI [ME] control unit (N3/10) reads the following sensors and signals:
- Camshaft Hall sensor, right cylinder bank (B6/3)
- Coolant temperature sensor ()B11/4
- Charge air temperature sensor (B17/8) and pressure sensor downstream of throttle valve actuator (B28/7), engine load
- Accelerator pedal sensor (B37), accelerator pedal position
- Crankshaft position sensor (L5), engine speed
- instrument cluster (A1), fuel level via the engine compartment CAN (CAN C)
- ESP, SPS [PML] and BAS control unit (N47-5), wheel speed signal via the engine compartment CAN

Smooth engine running analysis function sequence
The function sequence is described in the following steps:
^ Function sequence for combustion misfire detection
^ Function sequence for misfire counter
^ Function sequence factors for smooth running evaluation

Function sequence for combustion misfire detection
For analyzing smooth engine running, the signal supplied by the crankshaft position sensor is analyzed using a sophisticated mathematical method to determine whether exact time synchronism exists between the individual combustions.
Each individual combustion must produce a characteristic acceleration at the flywheel.
In case of combustion misfires, the flywheel rotates slightly more slowly until the next ignition (torque fluctuation).

If the smooth running evaluation in the ME-SFI [ME] control unit detects combustion misfiring, the corresponding fuel injection valve (Y62) is no longer actuated after a certain number of combustion misfires. However, a maximum of two fuel injection valves may be deactivated simultaneously.

Function sequence for misfire counter
The total number of combustion misfires detected is stored in the fault memory and subdivided into:
- "Cylinder-specific" combustion misfires
- "Emission limit" combustion misfires
- "Catalytic converter damaging" combustion misfires


Component Identification:






What is detected is combustion misfiring caused by:
- Ignition system
- Injection system
- Mechanical engine systems (e.g. valve seats, valve springs, fresh air)
- Fuel deficiency

Function sequence factors for smooth running evaluation
The following factors influence the smooth engine running analysis:
^ Engine speed and engine load
^ Coolant temperature
^ Recognition of an uneven road surface
^ Synchronization of fuel injection and firing order
^ Fuel reserve signal
^ Sensor adaptation

Engine speed and engine load
Using the engine speed and engine load, the ME-SFI [ME] control unit calculates a reference value for the time between two combustions.

Coolant temperature
For a cold engine more combustion misfires are permissible than for an engine at operating temperature.

Recognition of an uneven road surface
Vibrations transmitted through the drive train may have a negative effect on engine running at certain engine speeds and load states. Therefore, the tolerance range for smooth running evaluation is increased on poor road surfaces ("wash board").

The ME-SFI [ME] control unit receives the wheel speed signal (for detection of even wheel rotation) via the engine compartment CAN from the ESP control unit

Synchronization of fuel injection and firing order
Cylinder detection using the signals from the crankshaft position sensor and camshaft Hall sensor on the RH cylinder bank is required for fault storage and assessment.

Fuel reserve signal
If combustion misfiring has been detected, a fault is stored if the fuel level is too low. Combustion misfires due to fuel starvation are detected via this additional information.

The rear SAM control unit (N10/8) evaluates the signal from the fuel level indicator sensor (B4) and sends the corresponding CAN signal via the interior CAN (CAN B) to the instrument cluster.
The ME-SFI [ME] control unit receives the fuel level CAN signal via the engine compartment CAN from the instrument cluster.

Sensor adaptation
The tolerance range for smooth running evaluation is reduced after successful adaptation of the crankshaft position sensor.
In this way, the smooth running evaluation can be adapted to the specific smooth running characteristics of the engine.
The ME-SFI [ME] control unit stores the smooth operation characteristics of the engine during a deceleration phase accelerator pedal not operated) when uniform smooth operation is present. These are required as a comparison parameter for misfire detection.

The tolerance range for smooth running evaluation is preset in the ME-SFI [ME] control unit and can be adapted using the Diagnosis Assistance System (DAS) if necessary.