Electrical - Multiple Systems Malfunctions
Date: August 9, 2007Order No.: P-B-62.00/03c
Supersedes: P-B-62.00/03b dated April 4, 2003
Group: 62
Revision History
Revision Date Purpose
c 8/9/07 Content Revised
b 4/4/03 Content/procedure change, addition of Passenger Side Cowl Drain Valve
a 10/18/02 Verbiage Change to Steps 2 and 4
- 10/17/02 Initial issue
SUBJECT:
All Model 211
All Model 219
Water Entry Into Fuse Box and/or Front Footwell / Possible Malfunction of Electrical System
If you receive customer reports in the above model vehicles of malfunctions in the electrical system, this may be caused by an incorrectly installed module box cover or a blocked drain valve (only Model 211 up to VIN A097230) causing water to enter the vehicle interior, front SAM and/or fuse box. To resolve, perform the steps below.
A. Inspect module box cover for correct installation. If installed incorrectly perform the following procedure.
1. Reinstall the cover and check whether it engages correctly all the way around the wall of the module box. Figure 1 depicts module box on fender side installed incorrectly. Figure 2 depicts module box on the engine side installed incorrectly.
2. Slide both locking slides in the LOCKED direction (Figure 3).
Note:
The module box slide is engaged properly when an audible click is heard and the tab is in the LOCKED position (LOCK symbol on the cover).
3. Ensure the locking slides are engaged properly. Attempt to remove module box cover in the locked position. The cover must remain securely seated.
B. For Model 211 vehicles up to VIN A097230, inspect the drain valve on the fuse box (driver side SAM) and the passenger side cowl drain. If blocked, please perform the following procedure.
1. Remove rear section of the fender liner on the driver's and passenger's side. Refer to WIS document no. AR88.10-P-1300T.
2. Remove driver and passenger side drain valves (Figure 4) and discard.
3. Install rear section of the fender liner on the driver's side. Refer to WIS document no. AR88.10-P-1300T.
4. Correct any related water damage.
Note:
The following allowable labor operations should be used when submitting a warranty claim for this repair. This information has been generated on August 9, 2007. Please refer to Netstar -> Star TekInfo -> Star Time for the most current labor time allowance.
In Case of Warranty, use the table.