AR05.10-P-7601-02TI Riveting the Timing Chain

AR05.10-P-7601-02TI Riveting the Timing Chain








602 589 00 98 00
Case





602 589 00 39 00
Rivet press tool





602 589 02 63 00
Assembly inserts





602 589 03 63 00
Thrust piece





112 589 09 63 00
Assembly inserts





1 Cover timing case recess and cylinder head with shop towels.

Parts, which have fallen into the timing case recess or the cylinder head must be removed in order to avoid damage to the engine.

2 Insert new riveted link (7.1) and new middle plate (7.2) together with centering fork (3) into the ends of the new timing chain (1). Fix new center plate (7.2) with new riveted link (7.1).





3 Insert assembly insert (6) with the digit F5 into the rivet press tool (5) and fasten with screw.
4 Place assembly insert (7) with the digit D9 into the rivet press tool (5).

The assembly insert (7) is able to move on the pressure screw and is loosely mounted.





5 Press in new riveted link (7.1) with the rivet press tool (5) as far as the stop.

Ensure that the riveted link (7.1) and the rivet press tool (5) are aligned. Do not allow the centering fork (3) which is pressed out to drop into the timing case recess.

6 Unscrew pressure screw (5a) and remove rivet press tool (5).
7 Dismount assembly inserts (6, 7) from rivet press tool (5).





8 Place assembly insert (8) with digit F1 into the rivet press tool (5) and mount with mounting screw.
9 Place thrust piece (9) with the digit D8 into the rivet press tool (5).





10 Place outer plate (10) into the thrust piece (9) with the digitD8

The new outer plate (10) is held by a magnet.





11 Fit on rivet press tool (5) in such a way, that the spacer webs of the guide are supported (arrows).

Ensure that the riveted link (7.1) and the new outer plate (10) are aligned.

12 Screw in the pressure screw (5) at the rivet press tool (5) until there is solid resistance.

While turning the pressure screw (5a), ensure that the pins of the new riveted link (7.1) are driven into the bores of the outer plate (10).

13 Remove the rivet press tool (5).





14 Turn over moving thrust piece (9) onto the riveting section (arrow).





15 Attach rivet press tool (5) at the center to one of the two timing chain bolts of the new riveted link (7.1) (arrow).
16 Tighten pressure screw (5a) of rivet press tool (5) and rivet the first timing chain bolt of the new riveted link (7.1).
17 Loosen pressure screw (5a) and attach the rivet press tool (5) to the second timing case bolt of the new riveted link (7.1).
18 Tighten pressure screw (5a) of the rivet press tool (5) and rivet the second timing case bolt.
19 Loosen pressure screw (5a) and remove rivet press tool (5).





20 Check both rivets (arrows), re-rivet if required.
21 Remove rag from timing case recess and cylinder head.