AR42.10-P-0080P Remove/Install Rear Axle Brake Caliper

Remove/Install Rear Axle Brake Caliper







Remove/Install

DANGER:
- Risk of death. Death may result if vehicle slips or topples from the lifting platform.
- Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.
- Risk of poisoning from swallowing brake fluid. Risk of injury from brake fluid coming into contact with skin and eyes.
- Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

CAUTION:
- See brake fluid notes
- See notes on repairs to brake system
- See notes on installing brake hoses

1 Remove rear wheels
2 Disconnect brake hose (51) first from brake line (5) and then from fixed caliper (31)

NOTE: Seal off line connections immediately with plugs. The brake fluid reservoir must not be allowed to empty completely.

CAUTION: See notes on installing brake hoses

3 Unscrew fixed caliper (31) from wheel carrier

NOTE: Installation: Install new micro-encapsulated bolts (31a).

4 Install in the reverse order
5 Bleed brake system.

Inspect

DANGER:
- Risk of accident when the vehicle is first operated following repair work due to inadequate braking effect the first time the service brake is applied.
- Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system.

6 Operate brake pedal several times until the brake pads make contact with the brake disks (firm resistance can be felt)
7 Check brake system for leaks