Starter Motor: Service and Repair

Remove Starter, Install

Shown On Engine 111.951 In Model 203.035:

DANGER:
- Lethal injuries are possible if vehicle slips off of lifting platform
- Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.
- Risk of explosion from hydrogen gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury to eyes and skin suffering caustic burns from battery electrolyte or from contact with damaged lead acid batteries.
- No fire, sparks, open flames or smoking.
- Wear acid-resistant gloves, clothing and glasses. Pour battery electrolyte only into suitable and appropriately marked containers

1 Disconnect ground line of battery

CAUTION: Do not connect quiescent current retention unit. Risk of short circuit

2 Detach lower engine compartment paneling
3.1 Completely remove exhaust system
3.2 Remove middle fixture of exhaust system
4 Remove engine mounts
5 Disconnect electrical line circuit 30 (2)

Nut Of Connection Of Circuit 30 - 14 N.m

6 Disconnect electrical line circuit 50 (3)

Nut Of Connection Circuit 50 - 6 N.m

7 Unscrew screws (6)

Bolt Of Starter To Crankcase - 42 N.m

8 Place bracket (5) and wiring harness (4) to the side
9.1 Take starter (M1) down and out
9.2 Lead starter (M1) to front of vehicle and take out toward bottom
10 Install in the reverse order
11 Render electrical system operational