AR67.10-P-1000M Remove/Install Windshield

AR67.10-P-1000M Remove/Install Windshield







Remove

DANGER:
- Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows
- Always interrupt air supply when inserting or removing blade.
- Wear protective gloves and eye protection.

1 Prepare glue cartridge
2 Remove rain sensor
3 Unclip light sensor
4 Remove wiper arms
5 Remove water deflector
6 Disconnect electric connector (2) for heated window
7 Remove both panels from outside of A-pillar
8 Remove molding on windshield
9 Remove windshield with cutting blade
- See "Special Tools" below
- See "Commercially Available Tools" below.

10 Remove windshield from body with suction cups
- See "Commercially Available Tools" below

Install
11 Replace rubber window spacers

NOTE: Do not remove protective foil

12 Align windshield in body opening
13 Prepare window for installation
14 Prepare body flange for installation of window
15 Remove backing foil from windshield rubber spacers.
16 Open side window in driver's door.

CAUTION: During curing time, this prevents the windshield from being pressed outward by the air pressure when the doors are closed

17 Smooth sealing channel with hand roller
- See "Special Tools" below

18 Apply glue


CAUTION: Install window within 10 minutes before adhesive force of glue starts to decrease

NOTE: Height of glue bead approx. 13 mm

- Betagun 2K electric cartridge gun
See "Commercially Available Tools" below.

19 Install windshield

NOTE: Curing time is approx. 1 hour, calculated from the time the windshield is installed.

- See "Commercially Available Tools" below

20 Install windshield molding
21 Install both panels on outside of A-pillar
22 Install water deflector
23 Install wiper arms
24 Connect electric connector (2) for heated window
25 Install rain sensor
26 Clip in light sensor
27 Clean windshield.

Check and adjustment data of windshield
Distance between window upper edge and front edge of roof.
Dimension "A": 12 mm

Special Tools

Special Tools:

Commercially Available Tools

Commercially Available Tools: