FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Machine and Hone Cylinder Liner






- Measure Bore diameter
- Determine and set machining tool

NOTE:
^ The bore diameter corresponds to the cylinder bore diameter (D) less the material allowance for the honing operation.
^ The material allowance for honing should in this case not be more than 0.05 mm.

- Select the repair size diameter (D) from the existing pistons (A, X, B).
- Machine Cylinder bore and Hone according to specified data
- Chamfer cylinder, refer to Chamfering Cylinder Bores
- Specifications of cylinder bore
Cylinder diameter
Standard size: 87.0 mm
Group code letter A: 87.000-87.006 mm
Group code letter X: 87.006-87.012 mm
Group code letter B: 87.012-87.018 mm
Cylinder bore surface finish:
Basic peak-to-valley height (R3z): 0.002-0.005 mm
Honing angle, Degree of angle: 40-60 mm