Removing and Installing Bottom Cover W/Intermediate Plate

Removing, Installing, Disassembling and Assembling Bottom Cover with Intermediate Plate

Preceding work:
Removing, installing control valve body Removing and Installing Control Valve Body.






Oil filter (5)
Remove, install, by unscrewing, screwing in bolts (6), 4 Nm.

Detent spring (142), bracket (141) and bolt (140)
Remove, install, 8 Nm.

Screws (8)
Unscrew, screw on, remove complete intermediate plate (14), 8 Nm.

Injector (118)
Remove by turning, install (step 4).

Cover plate (12) and oil pipe (9)
Remove by unscrewing, screwing on fastening bolts, 8 Nm, then take off intermediate plate (14) and gasket (19).

Bottom cover
Disassemble and assemble, check parts (step 8).

Note:
It is important to ensure scrupulous cleanliness when performing any work on the control valve body. The work should be performed, if possible, on a plastic base. Do not use any fluffing cloths; chamois leather is best suited for this operation. After disassembling, all the parts must be washed and blown dry with compressed air.

Removal and installation

1. Remove screws (6) and take off oil filter (5).






2. Unscrew bolt (140), take off bracket (141) with detent spring (142).






3. Unscrew bolts, take off bottom cover (13) with oil pipe (9) and intermediate plate (14).


Installation instruction

Check whether the temperature inductor (117), oil deflector piece (119) and locating pin (135) are installed.






Note:
The auxiliary inductor (arrow) was installed only in the event of complaints.






Introduce oil pipe (9) into the hole (arrow).






Insert bolts (8), but do not tighten. Screw in two bolts (7) for locating the intermediate plate (14). Tighten bolts (8) to 8 Nm. Ensure that the locating pin for the bracket (141) is correctly inserted.

4. Compress injector (118), both straps (arrow) and remove injector.






5. Withdraw oil tube (9).

6. Remove screws (8), take off cover plate (12) and intermediate plate.

7. Detach gasket (19) from intermediate plate.

Installation Instruction

Locate gasket (19) relative to intermediate plate. Tightening torque 8 Nm.

8. Disassemble and assemble bottom cover, check parts.