Expansion/Freeze Plug: Service and Repair

NOTE: Numbers in parentheses ( ) indicate a component or tool in the associated illustration.

Replacement





1. Use a screwdriver to knock core plug (121) in on one side until it has turned.





2. Grasp core plug (121) at the collar and remove.





3. Thoroughly clean core plug hole. Spray the sealing surface with activator. Sealing surface must be free of grease.
4. Coat core plug with sealant 002 989 45 2010.








5. Knock in new core plug flush using the insertion drift 102 589 0015 00, or equivalent.

NOTE: Allow the sealant to cure for approximately 45 minutes before pouring in coolant.

6. Run engine to warm up and check for leaks.