Models 124, 126, 140 (With Engines 602.962, 603.970, 603.971)

MODELS 124, 126, 140 (WITH ENGINES 602.962, 603.970, 603.971)

All diesel engines as of model year 1985 are equipped with a factory-installed block heater as standard equipment. The electrical cable and the heat shield for the block heater, however, are not installed. The following procedure details installation of the cable and heat shield.

1. Lift vehicle.

2. Remove encapsulation panel from below engine.

3. Attach electrical cable to block heater. Route cable away from exhaust manifold along transmission oil cooler line using cable ties.

4. Install heat shield over block heater, with 2 new hex. socket screws and spring washers.

5. Route cable plug to a convenient location as per customer preference. Secure cable and plug with cable ties.

Note:
Ensure that cable is routed away from moving engine parts and sources of high heat.

6. Reinstall encapsulation panel.

Parts Information

Qty. Part Name Part Number

1 Electrical cable 201 540 31 34

6 Cable ties local purchase

1 Heat shield 602 200 00 94

2 Screws M6x16 with spring washers 914008 006001

Warranty Information

Note:
Only owners of diesel models are entitled to free installation of electric cable and heat shield for a period of 12 months from original date-of-delivery.

Operation:
Electrical cable for block heater, subsequent installation

Warrenty Information:

Suggested Time Allowance Information

Note:
The subsequent installation of a block heater electrical cable in the models listed below is at the customer's expense.

Operation:
Electrical cable for block heater, subsequent installation (1)

Suggested Time Allowance Information

Operation Number Time Model Indicator(s)

20-5490 0.3 hrs 78,79,86

(1) operation no,and time are subject to change, refer to latest warranty time guide