Models 124, 126, 129, 201, 202, 210 (With Engines 103, 104)

A. MODELS 124, 126, 129, 201, 202, 210 (WITH ENGINES 103, 104)

1. Lift vehicle.

2. Remove lower engine panel.

3. Drain engine coolant by first attaching a 14 mm inner diameter, 1500 mm long hose to the drain plug in the engine block and then loosening the plug. Drain coolant into a suitable container for reuse later.

Figure 1:

4. Remove core plug (arrow, Figure 1 rear-most plug) with a 22 mm 6 point socket insert.

5. Install block heater (A, Figure 2) using rubber O-ring from the installation kit and not the alloy washer supplied. Tighten block heater using a 46 mm socket.

Tightening torque: 70 Nm

Figure 2:

6. Install heat shield (B, Figure 2) over block heater using two M6x15 mm screws and spring washers in the existing bores in the engine block.

A.Engine block heater

B.Heat shield

(Figure 2 shows model with idler arm)

Figure 3:

7. Route and fasten the cable harness along the transmission cooler line using cable ties (arrows, Figure 3).

(Figure 3 shows model with idler arm)

8. Close coolant drain plug.

Tightening torque: 30 Nm.

9. Reinstall lower engine panel.

10. Lower vehicle.

11. Route cable plug to a convenient location as per customer preference. Secure cable and plug with cable ties.

Note:
Ensure that cable is routed away from moving engine parts and sources of high heat.

Figure 4:

12. Test coolant for sufficient antifreeze protection, refill and bleed cooling system. Pressure test system for leaks (Figure 4).

13. Run engine. Check for proper coolant level.

Parts Information

Qty. Part Name Part Number

1. Block heater kit 606 200 00 96

1. Heat shield 602 200 00 94

2. Screw (M6X15) 000933 006102

2. Spring washer 000137 006204

6. Cable ties, Local purchase

Suggested Time Allowance Information

Note:
The subsequent installation of a block heater in these models is at the customers expense.

Operation:
Block heater, subsequent installation

Operation Number Time (hrs.) Model Indicator(s)

20-5480 2.0 25, 45, 62, 63, 64, 65,

74, 75, 80, 91, 95, C2, E2

Operation no. and time are subject to change, refer to latest warranty Time Guide.