AR05.10-D-7601-02SF Rivet Timing Chain

AR05.10-D-7601-02SF Rivet Timing Chain








112 589 09 63 00
Assembly inserts





602 589 00 39 00
Riveting tool





602 589 00 98 00
Case





602 589 02 63 00
Assembly inserts





602 589 03 63 00
Thrust piece





Parts, which have fallen into timing case recess or cylinder head must be removed in order to avoid damage to the engine.

1 Cover timing case recess and cylinder head with shop towels.
2 Insert new riveted link (4) and new middle plate (3) together with centering fork (1) into the ends of the new timing chain (2). The new center axle (3) is secured with the centering fork (1).





3 Insert and tighten assembly insert (6) with the digit F5 into the riveting tool (5).
4 Place assembly insert (7) with the digit D9 into the riveting tool (5).

The assembly insert (7) is able to move on pressure screw (8) and is loosely mounted.






5 Bottom rivet press tool (5) in such a way that the new timing chain (2) that the assembly insert (7) touches the new riveted link and the centering fork (1) can be pressed out.
6 Screw in thrust spindle (8) and press in new riveted link up to the stop. Remove centering fork (1).

Ensure that riveted link and assembly insert (7) are aligned. Do not allow the centering fork (1) which is pressed out to drop into the timing case recess.

7 Remove pressure screw (8) and rivet press tool (5).
8 Remove assembly inserts (6, 7) from rivet press tool (5).





9 Insert and tighten assembly insert (9) with the digit F1 into the riveting tool (5).
10 Insert thrust piece (10) with digit D8 into the riveting tool (5).





11 Insert new outer plate (11) into the thrust piece (10).

The new outer plate (11) is held firmly by the magnetic thrust piece (10).





12 Place rivet press tool (5) in such away that the spacer bushing of the assembly insert (9) lies on the roll of the timing chain (2) (arrows).

Ensure that riveted link and new outer plate are aligned.

13 Screw in pressure screw (8) on rivet press tool (5) until there is firm resistance.

While pressing on ensure that the bolt of the new rivet link in the bores break in the new outer plate.

14 Remove pressure screw (8) and rivet press tool (5).





15 Turn thrust piece (10) in the rivet press tool (5) on the rivet profile (arrow).





16 Fit rivet press tool (5) at the center onto one of both timing chain pins of the new riveted link (arrow).
17 Tighten thrust spindle (8) of the rivet press tool (5) and rivet first timing chain bolt for the new riveted link.

Observe tightening torque.

18 Loosen pressure screw (8) by turning and place rivet press tool (5) on second first timing chain bolt for the new riveted link.
19 Tighten pressure screw (8) on rivet press tool (5) and rivet second timing chain bolt.

Observe tightening torque.

20 Loosen pressure screw (8) and remove rivet press tool (5).





21 Check both rivetings (arrow) on the new timing chain (2); re-rivet if necessary.
22 Remove rag from timing case recess and cylinder head.