Brake Master Cylinder: Service and Repair

MASTER CYLINDER REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]

1. Remove the battery and battery tray. Removal and Replacement

2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.






3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.









Reserve Hose Removal Note

1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.






Insulator Bracket, Master Cylinder Removal Note

1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.

2. Remove the insulator bracket from the master cylinder.

Master Cylinder, Insulator Bracket Installation Note

1. Temporarily install the insulator bracket to the master cylinder.

2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.

Reserve Hose Installation Note

1. Insert the reserve hose to the reserve tank until a click is heard.

2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.