Clutch Pedal Assembly: Service and Repair

CLUTCH PEDAL REMOVAL/INSTALLATION [C66M-R]

CAUTION:
- Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
- Do not allow clutch fluid get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.

Removal

1. Remove the battery cover. Removal and Replacement

2. Disconnect the negative battery cable. Removal and Replacement

3. Remove the battery component. (ex: battery, battery tray and PCM component) Removal and Replacement

4. Remove the front scuff plate (LH). Front Scuff Plate Removal/Installation

5. Remove the front side trim (LH). Front Side Trim Removal/Installation

6. Remove the upper panel. Upper Panel Removal/Installation

7. Remove the shift knob. Service and Repair

8. Remove the shift panel. Shift Panel Removal/Installation

9. Remove the side wall. Side Wall Removal/Installation

10. Remove the console. Console Removal/Installation

11. Set the hood release lever out of the way. Service and Repair

12. Remove the lower panel. (driver-side) Lower Panel Removal/Installation

13. Remove the starter cut relay. (with advanced keyless entry and push button start system) Service and Repair

14. Remove the BCM. Service and Repair

15. Remove the clutch pedal position switch. Service and Repair

16. Remove the starter interlock switch. Service and Repair

17. Remove the joint cover. Steering Wheel And Column Removal/Installation - Without Advanced Keyless Entry And Push Button Start System Steering Wheel And Column Removal/Installation - With Advanced Keyless Entry And Push Button Start System

18. Disconnect the steering shaft from steering gear. Steering Wheel And Column Removal/Installation - Without Advanced Keyless Entry And Push Button Start System Steering Wheel And Column Removal/Installation - With Advanced Keyless Entry And Push Button Start System

19. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage. Service and Repair

20. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage. Service and Repair

21. Remove in the order indicated in the table.









Installation

1. Install in the order indicated in the table.










2. Connect the clutch reserve hose to clutch master cylinder. Service and Repair

3. Connect the clutch pipe and hose No.1 to clutch master cylinder. Service and Repair

4. Connect the steering shaft. Steering Wheel And Column Removal/Installation - Without Advanced Keyless Entry And Push Button Start System Steering Wheel And Column Removal/Installation - With Advanced Keyless Entry And Push Button Start System

5. Install the joint cover. Steering Wheel And Column Removal/Installation - Without Advanced Keyless Entry And Push Button Start System Steering Wheel And Column Removal/Installation - With Advanced Keyless Entry And Push Button Start System

6. Install the BCM. Service and Repair

7. Install the starter cut relay. (with advanced keyless entry and push button start system) Service and Repair

8. Install the lower panel. (driver-side) Lower Panel Removal/Installation

9. Install the hood release lever. Service and Repair

10. Install the console. Console Removal/Installation

11. Install the side wall. Side Wall Removal/Installation

12. Install the shift panel. Shift Panel Removal/Installation

13. Install the shift knob. Service and Repair

14. Install the upper panel. Upper Panel Removal/Installation

15. Install the front side trim (LH). Front Side Trim Removal/Installation

16. Install the front scuff plate (LH). Front Scuff Plate Removal/Installation

17. Bleed the air from the clutch system. Service and Repair

18. Inspect the clutch pedal. Testing and Inspection

19. Install a new starter interlock switch. Service and Repair

20. Install a new clutch pedal position switch. Service and Repair

21. Install the battery component. (ex: battery, battery tray and PCM component) Removal and Replacement

22. Connect the negative battery cable. Removal and Replacement

23. Install the battery cover. Removal and Replacement

24. Fully depress the clutch pedal, and verify that the engine starts.