FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly (I)

CYLINDER HEAD ASSEMBLY (I)

1. Assemble in the order indicated in the table.






Valve Seal Assembly Note






1. Press in the valve seal to the valve guide using the SST by hand.

Valve seal identification color
IN: GREEN
EX: GRAY

Valve Spring Assembly Note






CAUTION: The valve springs differ depending on IN and EX sides. Therefore, verify the free length or identification paint beforehand and assemble the valve springs correctly.

1. Assemble the valve spring with the small diameter side of the valve spring facing upward.

Valve Keeper Assembly Note






1. Install the valve keeper using the SST.

Water Outlet Assembly Note






1. Install the water outlet gasket with the bead of gasket facing the direction shown in the figure.
2. Temporarily tighten the water outlet installation bolts.






3. Tighten bolt A of the 5 bolts shown in the figure to the specified torque first.

Tightening torque 8-11 N.m {82-112 kgf.cm, 71-97 in.lbf}

NOTE: The tightening order for the remaining 3 bolts is optional.

Thermostat Assembly Note






1. Install the thermostat with the jiggle pin aligned with the notch of the water outlet.