Turbocharger: Service and Repair

INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L3 WITH TC]

WARNING:
- A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake air system.
- Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
- Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure". Before Service Precaution

1. Remove the battery and battery tray. Removal and Replacement

2. Remove the under cover and splash shield.

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

5. Complete the "AFTER REPAIR PROCEDURE". After Service Precaution











Turbocharger Removal Note

1. Remove the TWC. Service and Repair

2. Disconnect the HO2S

3. Remove the insulator (Exhaust manifold upper side). Service and Repair

4. Set the generator duct out of the way. Removal and Replacement

5. Remove the insulator (Exhaust manifold lower side). Service and Repair

6. Remove the insulator (WU-TWC top side). Service and Repair

7. Remove the A/F sensor. Service and Repair

8. Remove the WU-TWC. Service and Repair

9. Remove the oil pipe, water pipe, and insulator.






10. Remove the turbocharger.






Turbocharger Installation Note

1. Install the turbocharger.






Tightening torque
- 38-51 Nm {3.9-5.2 kgf-m, 29-37 ft-lbf}

2. Install the WU-TWC. Service and Repair

3. Install the A/F sensor. Service and Repair

4. Install the insulator.






5. Install the water pipe and oil pipe, then insert the water hose until it reaches the stopper.