FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





1UR-FSE COOLING: RADIATOR (for 2WD): INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER

(a) Install the 2 radiator support lowers.

2. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 support cushions.

3. INSTALL FAN SHROUD WITH FAN AND MOTOR





(a) Set the fan shroud with fan and motor to the radiator, and attach the 3 claws to install the fan shroud.

4. INSTALL RADIATOR ASSEMBLY





(a) Install the radiator to the front crossmember.

HINT
Install the lower packing as shown in the illustration.





(b) Align the radiator with the A/C condenser, and then install the 4 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(c) Attach the 3 clamps and connect the ECU connector.

5. INSTALL RADIATOR UPPER SUPPORT





(a) Attach the wire harness to the upper support with the 5 clamps.





(b) Install the upper support with the 5 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)





(c) Attach the 2 clamps to the radiator support LH and RH side.

(d) Connect the 3 connectors.

6. INSTALL HOOD LOCK ASSEMBLY Installation

7. INSTALL HOOD LOCK CONTROL CABLE COVER





(a) Attach the claw to install the cover.

(b) Install the 3 screws.

8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)





(a) Install the sensor with the 3 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Connect the connector.

9. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation

10. INSTALL ECM OUTLET DUCT Installation

11. CONNECT OIL COOLER OUTLET HOSE





HINT
* The direction of the hose clamp is indicated in the illustration.
* Insert the outlet hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and the stopper is within 2 to 7 mm (0.08 to 0.28 in.).

12. CONNECT OIL COOLER INLET HOSE

13. CONNECT NO. 2 RADIATOR HOSE Installation

14. CONNECT NO. 1 RADIATOR HOSE Installation

15. INSTALL COOL AIR INTAKE DUCT SEAL

(a) Install the duct seal with the 4 clips.

16. INSTALL NO. 1 AIR CLEANER INLET Installation

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

18. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

19. ADD ENGINE COOLANT Service and Repair

20. INSPECT FOR COOLANT LEAK Component Tests and General Diagnostics

21. ADD AUTOMATIC TRANSMISSION FLUID

(a) Add the automatic transmission fluid AA80E Automatic Transmission.

22. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Adjustments

23. INSTALL RADIATOR GRILLE ASSEMBLY Installation

24. INSTALL ENGINE ROOM SIDE COVER RH Installation

25. INSTALL ENGINE ROOM SIDE COVER LH Installation

26. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

27. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

28. INSTALL NO. 1 ENGINE UNDER COVER Service and Repair

29. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.