Reassembly

BRAKE: BRAKE MASTER CYLINDER: REASSEMBLY

1. ASSEMBLE BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Apply a light coat of lithium soap base glycol grease to 2 new reservoir grommets and install them to the brake master cylinder.





(b) Install the brake master cylinder reservoir with the screw.





Torque : 1.8 Nm (18 kgf-cm, 16 in-lbf)

2. TEMPORARILY INSTALL MASTER CYLINDER PUSH ROD CLEVIS

(a) Temporarily install the lock nut and push rod clevis.





3. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY

(a) Install a new brake master cylinder gasket labeled A, brake stroke simulator bracket labeled B and brake stroke simulator cylinder labeled C with the 2 bolts labeled D.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

4. INSTALL BRAKE MASTER CYLINDER BRACKET

(a) Install a new brake master cylinder gasket labeled A and brake master cylinder bracket labeled B to the brake master cylinder with simulator with the 2 nuts labeled C.





Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)

5. INSTALL BRAKE STROKE SIMULATOR TUBE

(a) Using a union nut wrench, connect the brake stroke simulator tube to the brake master cylinder with simulator.





Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

6. ADJUST MASTER CYLINDER PUSH ROD CLEVIS

(a) Adjust the master cylinder push rod clevis as shown in the illustration.





Length "A":

122.1 to 123.1 mm (4.807 to 4.846 in.)

(b) Tighten the lock nut.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)