FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Replacement





AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL: REPLACEMENT

HINT
* Use the same procedure for the RH side and LH side.
* The following procedure is for the LH side.

1. REMOVE REAR WHEEL

2. DRAIN DIFFERENTIAL OIL

(a) Using a hexagon wrench (10 mm), remove the differential filler plug and gasket.

HINT
Add differential oil before installing the gasket and fully tightening the rear differential filler plug.

(b) Using a hexagon wrench (10 mm), remove the differential drain plug and gasket, and drain the oil.

(c) Using a hexagon wrench (10 mm), install the differential drain plug with a new gasket.

Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

3. REMOVE REAR AXLE SHAFT NUT Removal

4. SEPARATE REAR DISC BRAKE CYLINDER ASSEMBLY Disassembly

5. REMOVE REAR DISC Removal

6. REMOVE NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Removal

7. REMOVE REAR SUSPENSION MEMBER BRACE Removal

8. SEPARATE REAR SPEED SENSOR Removal

9. REMOVE NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Disassembly

10. REMOVE NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Disassembly

11. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET Disassembly

12. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY Disassembly

13. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY Disassembly

14. REMOVE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY Disassembly

15. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY Removal

16. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY Removal

17. REMOVE REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Removal

18. SEPARATE TOE CONTROL LINK SUB-ASSEMBLY Removal

19. REMOVE REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Removal

20. SEPARATE REAR NO. 2 SUSPENSION ARM ASSEMBLY Removal

21. REMOVE REAR AXLE ASSEMBLY Removal

22. REMOVE REAR DRIVE SHAFT ASSEMBLY Removal

23. REMOVE HOLE SNAP RING Removal

24. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

(a) Using SST, remove the rear differential side gear shaft oil seal.





SST : 09308-00010

25. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

(a) Using SST and a hammer, install a new rear differential side gear shaft oil seal.





SST : 09223-15030

SST : 09950-70010

09951-07200

Oil seal installation depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:
* Make sure to check the identification marks on the oil seals before installation because the parts numbers differ between the left and right sides.
* To ensure a proper seal, evenly tap in the rear differential side gear shaft oil seal.
* After installing oil seal, tap it in until surface is flush with the rear differential carrier.

(b) Apply MP grease to the rear differential side gear shaft oil seal lip.

26. INSTALL HOLE SNAP RING Installation

27. INSTALL REAR DRIVE SHAFT ASSEMBLY Installation

28. INSTALL REAR AXLE ASSEMBLY Installation

29. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY Installation

30. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Installation

31. TEMPORARILY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY Installation

32. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Installation

33. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation

34. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation

35. APPLY HIGH TEMPERATURE GREASE Reassembly

36. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY Reassembly

37. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY Reassembly

38. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY Reassembly

39. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly

40. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

41. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

42. INSPECT PARKING BRAKE INSTALLATION Reassembly

43. INSTALL REAR SPEED SENSOR Installation

44. INSTALL REAR DISC Installation

45. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY Reassembly

46. INSTALL REAR AXLE SHAFT NUT Installation

47. STABILIZE SUSPENSION Installation

48. FULLY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY Installation

49. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Installation

50. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Installation

51. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation

52. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY Installation

53. INSTALL REAR SUSPENSION MEMBER BRACE Installation

54. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Installation

55. ADD DIFFERENTIAL OIL Service and Repair

56. INSPECT FOR DIFFERENTIAL OIL LEAK

57. BED IN PARKING BRAKE SHOES TO DISCS Reassembly

58. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL Adjustments

59. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

60. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

61. INSPECT BRAKE WARNING LIGHT Adjustments

62. CHECK FOR SPEED SENSOR SIGNAL

Test Mode Procedure