Replacement
AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER OIL SEAL: REPLACEMENT
1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY
Removal
2. REMOVE REAR DIFFERENTIAL CARRIER COVER Disassembly
3. SECURE REAR DIFFERENTIAL CARRIER Disassembly
4. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL Disassembly
5. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for RH Side) Disassembly
6. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side) Disassembly
7. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE LH Disassembly
8. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE RH Disassembly
9. REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY Disassembly
10. REMOVE REAR DRIVE PINION NUT Reassembly
11. REMOVE REAR DRIVE PINION COMPANION FLANGE Disassembly
12. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL
(a) Using SST, remove the rear differential carrier oil seal from the rear differential carrier.
SST : 09308-00010
13. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Disassembly
14. REMOVE DIFFERENTIAL DRIVE PINION Disassembly
15. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER Disassembly
16. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING Reassembly
17. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING Reassembly
18. INSTALL DIFFERENTIAL DRIVE PINION Reassembly
19. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Reassembly
20. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD Reassembly
21. INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY Reassembly
22. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE RH Reassembly
23. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE LH Reassembly
24. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side) Reassembly
25. ADJUST DIFFERENTIAL SIDE BEARING PRELOAD Reassembly
26. ADJUST TOTAL PRELOAD Reassembly
27. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION Testing and Inspection
28. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for RH Side) Reassembly
29. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side) Reassembly
30. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE LH Reassembly
31. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE RH Reassembly
32. REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY Reassembly
33. REMOVE REAR DRIVE PINION NUT Reassembly
34. REMOVE REAR DRIVE PINION COMPANION FLANGE Reassembly
35. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Reassembly
36. REMOVE DIFFERENTIAL DRIVE PINION Reassembly
37. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING Reassembly
38. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER Reassembly
39. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING Reassembly
40. INSTALL DIFFERENTIAL DRIVE PINION Reassembly
41. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Reassembly
42. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL
(a) Using SST and a hammer, install a new rear differential carrier oil seal.
SST : 09316-60011
09316-00011
SST : 09710-30012
09710-04101
NOTICE:
* Tap the oil seal uniformly so that the oil seal is straight.
* Do not excessively tap the oil seal.
(b) Using a vernier caliper, measure the depth of the oil seal.
Standard depth:
-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
NOTICE:
* Measure at 3 or more areas around the circumference of the oil seal.
* Make sure difference between the maximum and minimum measured values is less than 0.65 mm (0.0256 in.), as a greater difference may lead to oil leaks.
(c) Apply MP grease to the oil seal lip.
43. INSTALL REAR DRIVE PINION COMPANION FLANGE Reassembly
44. INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY Reassembly
45. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE RH Reassembly
46. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE LH Reassembly
47. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING Reassembly
48. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD Reassembly
49. INSPECT TOTAL PRELOAD Testing and Inspection
50. INSPECT DIFFERENTIAL RING GEAR BACKLASH Testing and Inspection
51. INSPECT RUNOUT OF DIFFERENTIAL DRIVE PINION Testing and Inspection
52. STAKE REAR DRIVE PINION NUT Reassembly
53. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL Reassembly
54. INSTALL REAR DIFFERENTIAL DRAIN PLUG Reassembly
55. TEMPORARILY TIGHTEN REAR DIFFERENTIAL FILLER PLUG Reassembly
56. REMOVE REAR DIFFERENTIAL CARRIER Reassembly
57. INSTALL REAR DIFFERENTIAL CARRIER COVER Reassembly
58. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
Installation